Ampack FCL inline filling machine for pre-made cups

Available in ultra-clean and aseptic, the Ampack FCL is designed according to 3-A hygienic requirements and therefore presents a perfect fit for products requiring a higher protection and a longer shelf-life.

The linear filler can reach an output of up to 60,000 cups per hour. It features a smaller aseptic chamber, which improves product control, thus minimizes the risk of food contamination.  Thanks to the optional servo-based anti-spilling functionality, liquid food products can be filled even faster without spilling.

The modular aseptic dosing system enables  the gentle filling of all pumpable foods. It is automatically height-adjustable and allows optimum adjustment of the filling nozzle height above the cup (even during production under aseptic conditions). In addition, it provides excellent access to the most sensitive area of the machine, thus allows the filling nozzles to be changed quickly. A fully automatic integrated rinsing plate for CIP and SIP is part of the standard scope of delivery.

 

  • High product safety through innovative aseptic chamber design
  • Easy retrofits based on standardized interfaces
  • Increased output for liquid products with anti-spilling functionality
  • Height adjustable dosing unit for fast and easy changeover of dosing nozzles
  • Extractable sealing station for easy changeover of sealing heads
  • HMI 4.0 for simplified operation and intuitive operator guidance
  • Hygienic design according to 3A requirements
  • Technical Data
    Technical data
    Cups Output: 8,000 - 60,000 cups/h
    Depending on the dimension and the volume of the cup
    Dimensions: Ø 50- 120 mm
    Height: 40 - 140 mm
    Machine versions available Single-index
    Double-index
    Format flexible (2 different cup diameters)
    Possible hygienic versions (VDMA categorizing) Clean (II-III), Ultra-clean (IV), Aseptic (V)
    Decontamination methods H2O2-steam, Pulsed-light system, UVC radiation
    Packaging material bottles/cups PS, PP, PE, 3K
    Packaging material lids Alu, PET, Coex
    Depending on the dimension and the volume of the bottle and the cup

    Technical data are subject to change

  • Request for Quote

    For more information feel free to contact us via our

    RFQ-Form

  • Application Examples

    Filling products for cups :

    • Clinical nutrition products
    • Children and baby food
    • Stirred yoghurt with and without fruit pieces
    • Fruit preparation
    • Quark with and without fruit pieces
    • Cottage cheese with and without fruit particles
    • Multilayer dessert products, like pudding, cream desserts, etc.
    • Whipped products
    • Multilayer products (side-by-side and swirl)
  • Parts and Service

    Syntegon Technology Services – your reliable partner
    By acquiring a packaging machine from Syntegon, you gain access to an extensive range of after-sales services. Syntegon Technology Services is your full-range solution provider with a strong global network, acting on a local basis. Whenever you require practical assistance or consulting, Syntegon experts can support you on-site. Our comprehensive portfolio ranges from standard services to complete service packages, tailored to your specific needs.

    Service packages specified to your individual needs

    Benefit from our modernization offer and make an investment for your future.
    Our upgrades are optimally matched to your machine and production requirements.

    Chain Lubrication
    Benefit: 20% longer service life of the main chain, depending on the stress of the chain. Oil consumption reduced by over 20%.
    This modernization eliminates the need for regular chain replacement by service technicians. In addition, the oil consumption is more sustainable.
    The investment is amortized in less than two years (calculation details on request).

    Push Rod Seal
    Benefit: Increased hygiene and improved process reliability.
    Modernization prevents serious damage to your equipment and downtimes to production, which can be caused by leaking liquids such as hydrogen peroxide.
    The investment is amortized in less than one year (calculation details on request).

    Air Suspension System
    Benefit: New feature for rotary slide dosers leads to less wear and dripping through even pressure adjustment on each lane.
    Modernization eliminates the need for costly repairs. In addition, the filling quality is improved.
    The investment is amortized in less than one year (calculation details on request).

    Automated Peroxide Infeed
    Benefit: Improved operator safety due to automatic refilling of hydrogen peroxide.
    Due to the automation, the operator does not get into contact with the medium during refilling.

    Solenoid Diaphragm Metering Pump
    Benefit: Safe and reliable refilling of hydrogen peroxide with less downtimes.
    Maintenance efforts and production interruptions are reduced because the tubes do not need to be replaced regularly.

    Pneumatic Sealing Pressure Setting
    Benefit: Precise, automated setting of sealing pressure for increased seal integrity and less downtimes. The modernization eliminates the error rate in the sealing process and thus reduces maintenance costs.
    The investment is amortized in less than one year (calculation details on request).

    Sealless pump
    Benefit: Less downtimes and maintenance efforts. Optimized filling speed and accuracy.
    This innovative solution reduces periodic seal replacements and provides further benefits.

    For more information feel free to download the upgrade brochures.

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