GKF 2500 ASB 100%

High speed capsule filling machine with an output of up to 150.000 capsules per hour, including automatic trouble-shooting function (ASB), 100% checkweighing (KKE) and feedback loop between KKE and powder filling station (for powder, micro dosing, pellets, tablets, liquids and combinations).

The GKF 2500 ASB 100% is equipped with a high-precision gravimetric online weight control system and offers the possibility to control the weight of each and every capsule produced.

The machine also incorporates an automatic fill weight adjustment feature based on communication between the checkweigher and the dosing station. The production process is documented seamlessly via the user-friendly software package.

The maximal uptime of the machine is guaranteed by the automatic trouble-shooting feature (ASB). The high degree of automation ensured by ASB provides for smooth production processing and ensures optimized productivity with minimum downtimes.

Benefits:

  • Very reliable „working horse type“ production machine
  • Small footprint and height (integrated hoppers)
  • Lowest in class powder loss due to slide gate technology
  • Lowest centrifugal forces and small size station design and therefore highest possible product yield
  • Flexible dosing alternatives, up to 3 fills/capsule
  • Integrated ASB function (automatic trouble shooting) guarantees maximum productivity
  • ASB 100% optional (mono-block machine incl. ASB in combination with 100% checkweighing) pellets dosing via powder station, due to slide gate technology
  • Size parts change and cleaning procedure performed by only one person, due to design of the components
  • Feedback-loop to compensate weight trends available
  • Operator-free production possible due to ASB and feedback-loop
  • Mobile HMI with 21 inch touch screen display with clear presentation of data
  • Technical Data
    Technical data:
    Output: 150.000 capsules/h
    Segment bores: 18
    Compressed air consumption (m³ / h at 5 bar): 20
    Machine cycles: Max. 140 cycles/min
    Dimensions (W x D x H): 2020 x 1389 x 2072 mm
    Connected voltage: 400 V ±10% , 50/60 Hz
    Special voltages on request
    Weight (kg): Ca. 3300

    Technical data are subject to change

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  • Application Examples

    Powder/Pellets:
    Dosing station with patented slidegate technology for filling of powder or pellets.

    Pellets:
    The pellet station offers gentle filling and is ideally suited for use in combination filling.

    Powder:
    The Dosator filling station offers gentle filling via compression and vacuum technology.

    Micro-dosing:
    Highly precise dosing of small powder volumes (e.g. Inhalation products).

    Tablets/Micro-tablets:
    A defined number of tablets can be filled precisely via the tablet station.

    Liquids:
    The servo-controlled liquid pump offers the ideal filling technology for a broad viscosity spectrum.

    Combinations:
    Numerous product combination fills are possible on the GKF-series thanks to its modular design.

    Custom Solutions:
    The GKF-series provides the opportunity to customize filling solutions, thanks to its open platform.

  • Parts and Service

    Syntegon Technology Services – your reliable partner
    By acquiring a packaging machine from Syntegon, you gain access to an extensive range of after-sales services. Syntegon Technology Services is your full-range solution provider with a strong global network, acting on a local basis. Whenever you require practical assistance or consulting, Syntegon experts can support you on-site. Our comprehensive portfolio ranges from standard services to complete service packages, tailored to your specific needs.

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