GKF 2500

The GKF 2500 is a flexible capsule filling machine. This provides a high versatility of filling options with varying product types. Even complex products with varying filling parameters can easily be processed. The maximization of productivity is caused by minimum change-over and cleaning times, which where emphasized in production process. The easy accessibility thanks to modular design ensures user-friendly cleaning and operation, supported by touch-screen HMI.

GKF 2500 achieves a precise dosage at high output and smallest powder loss. Controlled by an industrial PC and equipped with software complying with data security guidelines of 21 CFR part 11, the high standards of the pharmaceutical industry and cGMP requirements are fulfilled.

Benefits:

  • Very reliable „working horse type“ production machine
  • Small footprint and height (integrated hoppers)
  • Lowest in class powder loss due to slide gate technology
  • Lowest centrifugal forces and small size station design and therefore highest possible product yield
  • Flexible dosing alternatives, up to 3 fills/capsule
  • Integrated ASB function (automatic trouble shooting) guarantees maximum productivity
  • ASB 100% optional (mono-block machine incl. ASB in combination with 100% checkweighing) pellets dosing via powder station, due to slide gate technology
  • Size parts change and cleaning procedure performed by only one person, due to design of the components
  • Feedback-loop to compensate weight trends available
  • Operator-free production possible due to ASB and feedback-loop
  • Mobile HMI with 21 inch touch screen display with clear presentation of data
  • Technical Data
    Technical data:
    Output: 150000 capsules/h
    Segment bores: 18
    Compressed air consumption (m³ / h at 5 bar): 2
    Machine cycles: Max. 140 cycles/min
    Dimensions (W x D x H): 2020 x 1389 x 2072 mm
    Connected voltage: 400 V ±10% , 50/60 Hz
    Special voltages on request
    Weight (kg): Ca. 1700

    Technical data are subject to change

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  • Application Examples

    Powder/Pellets:
    Dosing station with patented slidegate technology for filling of powder or pellets.

    Pellets:
    The pellet station offers gentle filling and is ideally suited for use in combination filling.

    Powder:
    The Dosator filling station offers gentle filling via compression and vacuum technology.

    Micro-dosing:
    Highly precise dosing of small powder volumes (e.g. Inhalation products).

    Tablets/Micro-tablets:
    A defined number of tablets can be filled precisely via the tablet station.

    Liquids:
    The servo-controlled liquid pump offers the ideal filling technology for a broad viscosity spectrum.

    Combinations:
    Numerous product combination fills are possible on the GKF-series thanks to its modular design.

    Custom Solutions:
    The GKF-series provides the opportunity to customize filling solutions, thanks to its open platform.

  • Parts and Service

    Innovative services tailored to your needs

    A comprehensive service portfolio lays the foundation for smooth production processes. We at Syntegon support you throughout the entire machine life cycle, from spare parts management to digital line optimization. Service agreements are a key element of our portfolio structure. We minimize production risks and we maximize the efficiency of your equipment by working with you as equal partners.

    Together, we tailor our solutions to your individual needs. You benefit from fixed conditions and guaranteed services. Our global network of experts supports you with maintenance planning, technical support, and modernizations, as well as operator training and end-of-life services. With our digital solutions, you gain control over your production processes and create transparency on product and machine data – anytime, anywhere.

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    Service and Digital Solutions



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