GLT - Horizontal accurate tray loading of vials

The tray loader GLT is the ideal solution for the effective and user-friendly traying of vials as part of a production line. The unique tray loading process of the GLT allows not only the flexible configuration of various tray configurations, but also sets new standards in terms of production safety, gentle container handling and ease of operation.

Thanks to the ingenious interaction of the infeed star wheel, transport belt and pusher bar, vials can be aligned in front of the loading platform without guides. Each vial format is programmed and reproducible using servo motor technology for vial count with the infeed wheel and to locate exact information of the row on the transport belt.

The infeed belt and the loading platform are aligned at the exact same height. Therefore, there is no risk for fallen vials or accidental misalignment during transfer to the loading platform.


  • Tetragonal or hexagonal loading patterns (offset by a half container diameter) of the magazines are possible
  • Faults are minimized by the unique loading concept without side guides
  • Quick and easy format changes, thanks to a reduced number of format parts to manually change and easily loaded recipes (all motions are servo controlled)
  • Loading of the trays or frames from a single position
  • Removal of the trays or frames while the next rows are being arranged on the loading platform
  • Space-saving compact design


  • Device for lowering a frame over the container pattern for freeze drying loading processes
  • Simultaneous loading of two trays
  • Technical Data
    Technical Data:
    Diameter (mm): 16 - 55
    Height (mm): up to 110
    Output/h: up to 24,000

    Technical data are subject to change

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  • Application Examples

    Our machines process bottles made from blank and tubing glass as well as synthetic materials for injections, lyophilisation or infusion.

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    A comprehensive service portfolio lays the foundation for smooth production processes. We at Syntegon support you throughout the entire machine life cycle, from spare parts management to digital line optimization. Service agreements are a key element of our portfolio structure. We minimize production risks and we maximize the efficiency of your equipment by working with you as equal partners.

    Together, we tailor our solutions to your individual needs. You benefit from fixed conditions and guaranteed services. Our global network of experts supports you with maintenance planning, technical support, and modernizations, as well as operator training and end-of-life services. With our digital solutions, you gain control over your production processes and create transparency on product and machine data – anytime, anywhere.

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