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From Hand-Wrapped Cookies to Scalable Growth

| 2 min read

See how T-Rex Cookie Company uses Syntegon’s Pack 103 to double packaging output, extend cookie shelf life, and prepare its handcrafted XXL cookies for new retail opportunities.

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Discover how T-Rex Cookie used Syntegon’s Pack 103 to double packaging output, extend shelf life and create a scalable foundation for growth.

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T-Rex Cookie Company’s exceptionally large cookies are its signature – but their size also made packaging a challenge. As demand increased, manually wrapping and labeling each cookie became a bottleneck that limited the company’s ability to grow.

With the Syntegon Pack 103, T-Rex Cookie automated this critical production step while keeping its artisanal baking process intact. The machine reliably wraps and seals the XXL cookies, enabling the team to package more products in less time and focus on other areas of the business.

“Syntegon made me feel like I was the only customer they had.”

Tina Rexing, Founder and CEO of T-Rex Cookie

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The new packaging process also helped extend product shelf life from around seven days to up to two weeks. This gives T-Rex Cookie greater flexibility to serve customers farther from its Minnesota production site and expand into additional retail locations.

From a packaging bottleneck to a platform for growth: Discover how the Pack 103 helped T-Rex Cookie scale efficiently while preserving the quality and character of its handcrafted products.

Watch the customer success story to learn how T-Rex Cookie and Syntegon worked together to find a solution tailored to the company’s products, space, and ambitions.

Cookies moving through an automated food production line.

Download the cookie and cracker packaging brochure

See how to package fragile cookies and crackers efficiently across changing formats and growing output demands.

  • Protect delicate products at line speed
  • Process different packaging materials, including mono-materials, with intelligent sealing technologies
  • Expand with modular line configurations as your portfolio grows
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