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    Capsule Filling
    Capsule Filling

    Capsule filling machine

    Syntegon capsule filling solutions

    Our capsule filling machine series provide best conditions for highest pharmaceutical standards – from R&D and pilot scale to high production volumes. Whether you need to fill powders, (mini-) tablets, pellets, granules, liquids, or different combinations into hard shell capsules (HPMC or gelatin), we offer you the appropriate process technology for the production of both pharmaceutical and health and nutrition products. We also provide a containment concept for several machine platforms for the production of potent APIs up to OEB 4 or OEB 5, which ensure the highest operator protection.

    Filling applications

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    Powders/pellets

    Dosing station with optimized slide-gate technology for the filling of powders, granules, and pellets.

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    Pellets

    The pellet station is a gentle, precise, and compact option for the volumetric dosing of pellets with different characteristics.

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    (Micro-) tablets

    The tablet station doses single and multiple tablets into capsules gently and precisely – from big oblong to micro-tablets.

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    Vacuum-wheel dosing

    Vacuum-wheel dosing is especially suited for dry powder inhalation (DPI) and active pharmaceutical ingredient (API) dosing with a high accuracy for small quantities.

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    Liquids

    The liquid station enables the precise volumetric dosing of hydrophilic to thixotropic liquids. It can also heat liquids for optimum viscosity during the filling process.

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    Combinations

    The GKF series can fill a wide array of product combinations thanks to its modular assembly. Various successful projects underline our expertise.

    Why a Syntegon capsule filler?

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    We have experience

    Syntegon is your reliable partner for process technology in the global pharmaceutical industry. We offer you solutions for all requirements – from R&D and pilot scale to high volume production, based on more than 50 years of experience in capsule filling.

    • Capsule filling machine for powder, pellets, (micro-) tablets, liquids, and combinations
    • Quality control during manufacturing through NWDS capacitive sensor
    • PAT Classic for detailed insights into critical process parameters
    • Counting systems for tablet filling
    • Modular and flexible machine design
    • Integrated IPC control system (gravimetrical scale)
    • Automatic high-precision capsule checkweighing

    Our capsule filling machines

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    Our capsule filling portfolio at a glance

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    GKF Performance series

    The future-proof GKF Performance series features highly flexible machine platforms that ensure the highest pharmaceutical production standards. Based on more than 50 years of experience in capsule filling, the machines facilitate complex dosing processes and are equipped with fully integrated inspection technologies. All capsule filling machines of the Performance series are also available with the Syntegon ProTect and HiProTect containment concept for highest operator protection.

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    GKF-1400

    GKF Selection series

    The GKF Selection series provides best conditions for modern, flexible, and safe capsule filling operations. All machines are capable of filling different types of products or combinations into hard shell capsules (HPMC or gelatin). Thanks to their modular assembly, the capsule fillers can accommodate filling applications for (mini-) tablets, pellets, granules, liquids, or combinations. Quick changeover times and intuitive handling make the GKF Selection series your ideal choice for the production of both pharmaceutical and health and nutrition products.

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    GKF Containment series

    Containment is all about operator safety. The product area is separated from the personnel area by a barrier system to prevent any negative impacts (contamination). Syntegon provides two different solutions for OSD (Oral Solid Dosage) processing under containment conditions: the ProTect (up to OEB 4) and HiProTect (up to OEB 5) execution. We further offer three different cleaning approaches for closed capsule filling machines, which you can adapt to your specific needs together with our experts.

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    GKF Capsylon series

    The GKF Capsylon machine series is specially designed for the nutrition and health industry. It provides the renowned Syntegon quality at an excellent price-performance ratio. The capsule filling machines are suited for the filling of powders, pellets and granules into capsules. They meet the growing need for high efficiency, easy operation, and simple cleaning. The GKF Capsylon series is the ideal solution to increase your production capacity while reducing unit dosage costs.

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    Service Agreements
    Service Agreements

    Find out more about our Service Agreements here.

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    Digital Solutions
    Digital Solutions

    Find out more about Digital Solutions here.

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    Maintenance
    Maintenance

    Find out more about Maintenance here.

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    Technical Support
    Technical Support

    Find out more about Technical Support here.

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    Modernizations
    Modernizations

    Find out more about Modernizations here.

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    Training
    Training

    Find out more about our Training here.

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    Expert Services
    Expert Services

    Find out more about our Expert Services here.

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    Capsule filling downloads

    Pharma Solid overview brochure
    Pharma Solid overview brochure

    Discover our solutions for mixing, drying, granulating, coating, capsule filling, and tablet pressing.

    Download
    R&D Equipment
    R&D Equipment

    Our R&D equipments

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    Automated Process Development (APD)
    Automated Process Development (APD)

    A sophisticated approach to laboratory automation.

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