
Service Agreements
Find out more about our Service Agreements here.
As a market leader for chocolate bar packaging, we cover different automation levels, addressing key production challenges like speed, uptime, hygiene, ease of operation, flexibility, and efficiency. Our chocolate bar wrapping machine seamlessly fit into your production environment and allow you to run smooth operations while keeping bottlenecks and downtime low. But that’s not all: our standardized and easy-to-use systems significantly reduce operator errors and maintenance costs, helping you to keep pace with rapidly evolving market needs.
No matter which chocolate tablet format you choose, our systems can create flow wraps for any kind.
We cover all kinds of carton styles. Find out more about our cartoning solutions.
Case packing styles abound, and our solutions have got you covered. Find out more about our case packing systems.
Products with a health and nutritional benefit are one of the fastest-growing segments within the snack bar market, attracting manufacturers of all sizes. Explore our white paper to get exciting insights into the unique challenges of energy bar packaging.
High-speed and cold seal application: our retrofit-kit “paper-ON-form” allows you to process paper-based packaging on already installed as well as new horizontal flow wrapping machines.
U.S. company Wilde Snacks was tired of the sugary, low-protein bar options on the market. With their meat-based protein bar, they offer consumers a truly unique experience. Syntegon helped them to formulate the best packaging solution for their needs.
Family start-up YouBar manufactures and develops cutting-edge protein bars. Since they offer custom products and flexible minimum order quantities, they were looking for a highly flexible packaging line. Syntegon designed and manufactured a fully automated solution, including a flow wrapper, robotic loading and secondary packaging equipment.
Bar expert Riverside was looking for a long-term partner who could deliver reliable and flexible equipment for their granola bars, but also provide market trend expertise. Our packaging machines offer highly flexible, seamless, and efficient handling, supporting the company’s packaging processes for granola bars in different sizes.
Due to the high degree of flexibility that is becoming increasingly important in the confectionery industry, Syntegon recognized the potential of XTS technology from Beckhoff early on. The Syntegon team in Beringen has been working with the Beckhoff experts since 2011 and was one of the first XTS customers. No other manufacturer in the packaging industry has implemented as many XTS applications as Syntegon.
Integrated systems
The Syntegon bar line enables gentle product handling, smooth transfers, and the easy cleaning of the machine, reducing downtime and increasing efficiency. Our bar packaging line handles all types of products, from cereal to chocolate bars at speeds of 200 to 6,000 products per minute, depending on product size and factory layout.
Distribution & infeed solutions
Advanced distribution technology and product quality go hand in hand. Our solutions include conveyors with smooth interfaces and perfectly matching side guides to place minimal mechanical load on the products. Angled surfaces and crumb trays further improve the cleanliness of your line. As an alternative to traditional infeed chains, we drive the development of innovative technologies, such as linear motors, to offer particularly gentle product handling. Format changeovers at the push of a button, compact design and gentle acceleration are further benefits of our wide portfolio.
Sealing technologies
Professional consulting services and film tests pay off. At our test centers, we regularly assess processing methods and packaging materials. Whether you need help with choosing the optimal processing or sealing technology, forming or packaging solution, we can support you based on decades of experience.
Sustainable solutions
Our horizontal flow wrapping machine Sigpack HRM handles all kinds of sustainable film material. Its innovative sealing technology allows you to flow -wrap with maximum efficiency, avoiding product and packaging material waste. In the same vein, we optimized our TTM cartoner and case packer to process more recycled and environmentally-friendly carton materials, helping you to reduce materials and energy consumption.
Food safety & quality
Our food packaging systems are specifically designed to provide you with high-quality products at maximum production speeds. Product breakage and waste can lead to the accumulation of crumbs, ultimately clogging the system. Our bar line ensures gentle product handling, smooth transfers and easy cleaning to overcome these common industry issues, improving efficiency while keeping downtime low. The carefully coordinated production steps require little to no manual intervention, ensuring optimum hygiene, output and, reliability.
Gentle product handling
Gentle handling minimizes product waste, while the system’s hygienic design reduces cleaning times. As a result, you benefit from high quality, rapid output, and maximum flexibility. Thanks to our intelligent product feeding with linear motor technology, the fragile bars are transported at top speed to the flow wrapping machine in a gentle and contact-free manner.
„We love the consistency of the machine. It produces the perfect seal we need every time. The wave is coming and we’re out there with our surfboard.“
Jason Wright, co-founder and CEO of Wilde Snacks
“Syntegon provided equipment that allowed us to be flexible to our customer's needs.”
Anthony Flynn, YouBar founder
„For our MadeGood granola bars, we wanted to find a best-in-class solution from mix to pallet.“
Nima Fotovat, President of Riverside Natural Foods Ltd
Find out more about our Service Agreements here.
Find out more about Digital Solutions here.
Find out more about Parts here.
Find out more about Maintenance here.
Find out more about Technical Support here.
Find out more about Modernizations here.
Find out more about our Training here.
Find out more about our Expert Services here.
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