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Chocolate and bar packaging machines

Chocolate and bar packaging machines are essential in the food industry, especially for chocolate bar packaging. With our expertise in chocolate bar wrapping and packaging, we provide various automation levels to address critical production challenges like speed, uptime, hygiene, flexibility, and efficiency. Our chocolate bar wrapping machine is designed to seamlessly fit into your production environment, allowing for smooth operations while minimizing bottlenecks and downtime. Moreover, our wrapping machines and packaging solutions significantly reduce operator errors and maintenance costs, helping you to keep pace with rapidly evolving market needs.

Our expertise

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Chocolate bars

Our extensive range of chocolate bar packaging machines includes entry-level flow wrappers and fully automated systems, ensuring efficient wrapping and packaging for a variety of chocolate bars.

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Health and nutrition bars

Our solutions for health and nutrition bars, including cereal bars, feature extra gentle distribution and contactless feeding, making our wrapping machines and packaging processes ideal for delicate products.

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Multipacks

You can easily produce multipacks with our traditional infeed chains or advanced linear motor technologies.

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Chocolate tablets / bars

In our chocolate tablet and bar segment, we offer wrapping machines and packaging solutions that can adapt to any chocolate tablet format.

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Cartoning solutions

We cover all kinds of carton styles. Find out more about our cartoning solutions.

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Case packing

Case packing styles abound, and our solutions have got you covered. Find out more about our case packing systems.

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Energy bars on the rise

Products with a health and nutritional benefit are one of the fastest-growing segments within the snack bar market, attracting manufacturers of all sizes. Explore our white paper to get exciting insights into the unique challenges of energy bar packaging.

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Chocolate bars in paper-based packaging

High-speed and cold seal application: our retrofit-kit “paper-ON-form” allows you to process paper-based packaging on already installed as well as new horizontal flow wrapping machines.

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Entry-level bar packaging

U.S. company Wilde Snacks was tired of the sugary, low-protein bar options on the market. With their meat-based protein bar, they offer consumers a truly unique experience. Syntegon helped them to formulate the best packaging solution for their needs.

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Robotic energy bar packaging

Family start-up YouBar manufactures and develops cutting-edge protein bars. Since they offer custom products and flexible minimum order quantities, they were looking for a highly flexible packaging line. Syntegon designed and manufactured a fully automated solution, including a flow wrapper, robotic loading and secondary packaging equipment.

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Granola bar packaging

Bar expert Riverside was looking for a long-term partner who could deliver reliable and flexible equipment for their granola bars, but also provide market trend expertise. Our packaging machines offer highly flexible, seamless, and efficient handling, supporting the company’s packaging processes for granola bars in different sizes.

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The gain of linear motors (XTS)

Due to the high degree of flexibility that is becoming increasingly important in the confectionery industry, Syntegon recognized the potential of XTS technology from Beckhoff early on. The Syntegon team in Beringen has been working with the Beckhoff experts since 2011 and was one of the first XTS customers. No other manufacturer in the packaging industry has implemented as many XTS applications as Syntegon.

Integrated systems

The Syntegon bar line is a highlight in our portfolio, enabling gentle product handling and smooth transfers, which is crucial for chocolate bars. This line, with its wrapping machines and packaging technologies, is capable of handling products from cereal to chocolate bars at varying speeds, depending on product size and factory layout. Our wrapping machines and packaging systems ensure that chocolate bars are handled with the utmost care.

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Distribution & infeed solutions

Our distribution and infeed solutions include advanced technology for the distribution of chocolate bars, ensuring the quality of the packaging and wrapping processes. Our wrapping machines and packaging systems use conveyor belts with smooth interfaces and perfectly matching side guides to minimize mechanical load on the chocolate bars. Our development of innovative technologies, such as linear motors, offers particularly gentle product handling, important for delicate chocolate bars.

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Sealing technologies

In our sealing technologies and sustainable solutions, we focus on processing methods and packaging materials suitable for chocolate bars. Our horizontal flow wrapping machine, HRM, handles all kinds of sustainable film material, perfect for chocolate bar packaging. This wrapping machine is innovative in its sealing technology, maximizing efficiency in wrapping chocolate bars and minimizing waste.

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Sustainable solutions

Our horizontal flow wrapping machine HRM handles all kind of sustainable film material. Its innovative sealing technology allows you to flow wrap with maximum efficiency, avoiding product and packaging material waste. In the same vein, we optimized our TTM cartoner and case packer to process more recycled and environmentally-friendly carton materials, helping you to reduce materials and energy consumption.

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Food safety & quality

Our food packaging systems are specifically designed to provide you with high-quality products at maximum production speeds. Product breakage and waste can lead to the accumulation of crumbs, ultimately clogging the system. Our bar line ensures gentle product handling, smooth transfers and easy cleaning to overcome these common industry issues, improving efficiency while keeping downtime low. The carefully coordinated production steps require little to no manual intervention, ensuring optimum hygiene, output and, reliability.

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Gentle product handling

Gentle handling minimizes product waste, while the system’s hygienic design reduces cleaning times. As a result, you benefit from high quality, rapid output, and maximum flexibility. Thanks to our intelligent product feeding with linear motor technology, the fragile bars are transported at top speed to the flow wrapping machine in a gentle and contact-free manner.

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Our solutions have got you covered

Optimized bar packaging efficiency

Optimized bar packaging efficiency

Standardization increases Overall Equipment Effectiveness (OEE). Our machines and operating procedures are streamlined to an unprecedented level. We offer standardized Human-Machine interfaces (HMI), spare parts and components across the entire line. A single operating interface allows you to control the whole system – distribution, feeding, primary and secondary packaging processes – like a single machine, with a consistent look and feel.

Pack style flexibility

Pack style flexibility

Our compact bar packaging line enables you to handle a wide variety of pack styles and materials. Thanks to our innovative packaging technologies you can handle products in a gentle way.

Sustainable packaging

Sustainable packaging

Our horizontal flow wrappers handle all kinds of sustainable film material and rely on innovative, highly efficient sealing technologies to avoid product and packaging material waste.

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Our expertise, your advantage

„We love the consistency of the machine. It produces the perfect seal we need every time. The wave is coming and we’re out there with our surfboard.“

Jason Wright, co-founder and CEO of Wilde Snacks

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Our expertise, your advantage

“Syntegon provided equipment that allowed us to be flexible to our customer's needs.”

Anthony Flynn, YouBar founder

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Our expertise, your advantage

„For our MadeGood granola bars, we wanted to find a best-in-class solution from mix to pallet.“

Nima Fotovat, President of Riverside Natural Foods Ltd

Service Agreements

Service Agreements

Find out more about our Service Agreements here.

Digital Solutions

Digital Solutions

Find out more about Digital Solutions here.

Parts

Parts

Find out more about Parts here.

Maintenance

Maintenance

Find out more about Maintenance here.

Technical Support

Technical Support

Find out more about Technical Support here.

Modernizations

Modernizations

Find out more about Modernizations here.

Training

Training

Find out more about our Training here.

Expert Services

Expert Services

Find out more about our Expert Services here.

Takeaways for you

Whitepaper: Energy bars on the rise

Whitepaper: Energy bars on the rise

Latest insights on processing and packaging for a demanding product.

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