Micro Batch processing

pharmacogenomics-and-personalized-medicine

Versynta microBatch

The gloveless Versynta microBatch working cell is the realization of robotic competence on the smallest scale. Following the trend towards even smaller batches, the highly flexible and fully automated setup allows the processing of aseptic and high-potency micro batches.

Fast batch-to-batch changeovers, minimized product loss and a fully integrated
machine and isolator are the keys to ensure quality and output.

Key benefits

Automation

The Syntegon microBatch working cell comprises a robotic system, designed to reduce contamination risks while securing reliable aseptic filling

Isolator integrity

Our automated Versynta microBatch system features and integrated gloveless isolator for added product safety

Speed

Changeovers can be realized batch-to-batch in in less than two hours, resulting in rapid, highly flexible processes

Product safety essentially means reducing human intervention to a minimum. This is especially true for highly potent medicines like biopharmaceuticals in very small batches. Versynta microBatch is of course fully isolated. In fact, the isolator doesn’t even have glove ports. Instead, it contains a fully robotized working cell to meet even the strictest quality requirements at the smallest scale.

Benefits

Integrated air treatment for maximum product safety
Short bio-decontamination times
Suited for aseptic and high-potency micro batches

While batch sizes tend to decrease, the variety of packaging styles remains at an all-time high. Syringes, vials, and cartridges are the most commonly used RTU containers for liquid pharmaceuticals and can all be processed on the Versynta microBatch. The system has been designed to fill and close a wide variety of glass or plastic containers. We focus on loss-free filling to enhance the quality of our customers’ micro batch filling operations.

Benefits

Suited for all RTU containers (syringes, vials, cartridges)
Vial closing with classical stoppers, crimp caps, press-on caps
Single-use filling possible

The secure fill-finish of micro batches requires reduced operator intervention. Besides the integrated gloveless isolator, the Versynta microBatch relies on leading robotics technology to ensure reproducible processes with as little manual intervention as possible. Robots like the Syntegon Pharma Handling Unit cover key process steps such as filling and closing in a truly automated way.

Benefits

The least possible human intervention thanks to automation
Automated filling path, format parts and monitoring set-up
Compact cell with the smallest possible footprint

Use case scenarios

Cartridge filling

Performance meets precision in Syntegon’s cartridge filling and capping portfolio. Our solutions for all output ranges help you process cartridges at optimum conditions.

Syringe filling

Syringes are the go-to packaging for highly potent parenteral drugs. We offer you a large variety of fully automated syringe filling lines that cater to maximum product safety and process flexibility.

Vial filling

Pharmaceutical manufacturers have been trusting Syntegon for more than 60 years to process their vials reliably, safely, and efficiently. Our customers process some of the most valuable and urgently needed pharmaceutical liquids, for example the new Covid-19 vaccines, oncology preparations or other biopharmaceutical drugs on our lines.

Interested?

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Technical Data of Versynta microBatch

Isolator

Gloveless isolator with integrated air management

Output

Approx. 120-500 containers/h

Robotic Systems

Stäubli 6-Axis-Robot and Pharma Handling Unit

Areas of application

RTU processing

Service Agreements

We support you throughout the entire machine life cycle, from spare parts management to digital line optimization. Service Agreements are a key element of our portfolio structure. Together, we tailor our solutions to your individual needs. Our global network of experts supports you with maintenance planning, technical support as well as operator training and end of life services. With our digital solutions, you gain control over your production processes and create transparency on product and machine data anytime, anywhere.

Maintenance & Support

Spare Parts

About us

Small Batch expertise with over 60 references, almost 15 years in the small batch field

A trusted partner: as small and micro batch filling experts, we have supported over 60 corresponding projects, strengthening our already firm foothold in the market.
A broad range of applications: Flexibility is a key industry requirement – and a major characteristic of Versynta microBatch. The flexible and modular platform can serve the needs of manufacturers, R&D laboratories, and biotech start-ups alike.
Engineering expertise: with many years of experience in small batch filling applications, we know about your challenges. Versynta microBatch has been designed to offer you flexible and safe fill-finish processes from a single source.

years of experience

patents and patent applications

machines installed world-wide

locations

Our expertise, your advantage

Award winning design: Equipment doesn’t need to be marketed to be in the limelight: in October 2021, Syntegon received the Parenteral Drug Association’s Innovation Award for its Versynta microBatch development project. The award honours the novel approach, which is expected to set a new industry standard for small-scale filling processes. Read the press release to find a more.

Learn more

Downloads

Versynta microBatch

The smallest solution in our Versynta portfolio.

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Key benefits

Automation

Isolator integrity

Speed

Our Versynta microBatch solution

Use case scenarios

Interested?

Technical Data of Versynta microBatch

Isolator

Output

Robotic Systems

Areas of application

Service Agreements

Maintenance & Support

Spare Parts

Why choose the Versynta microBatch?

About us

Our expertise, your advantage

Downloads

Our customers are also interested in

Interested in our Versynta microBatch solution?

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