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    Meet Versynta: Precision and
    flexibility in a compact machine.

    Versynta microBatch: Redefine small-scale pharmaceutical production

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    Producing small batches of innovative treatments such as cell and gene therapies requires high standards for efficiency and quality. The Versynta microBatch empowers you to meet these challenges head-on with award-winning technology built for precision and flexibility.

    • Streamline your process: The gloveless working cell embodies robotic excellence on the smallest scale. Following the trend towards even smaller batches, the highly flexible and fully automated setup allows the processing of aseptic and high-potent micro batches. 
    • Achieve efficient results: Fast batch-to-batch changeovers, minimized product loss and a fully integrated machine and isolator are the keys to ensure quality and output. 

    With Syntegon, you’re investing in more than a system—you’re gaining a trusted partner backed by over 15 years of small batch expertise and more than 60 successful projects. 

    Ready to learn more? 

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    Solving your small batch production challenges

    Compact pharmaceutical filling machine designed to reduce production costs in small-scale manufacturing
    Reduce your production costs

    Small batch production is often cost-intensive due to inefficient processes and high product loss. The Versynta microBatch minimizes waste and integrates fully automated systems to reduce operational costs, making small batch production more economical.

    Automated robotic system streamlining small-scale pharmaceutical production for time efficiency
    Save time with rapid changeovers
    Lengthy changeovers between batches can slow your production and delay critical therapies. With fast batch-to-batch changeovers, the Versynta microBatch helps you maximize production uptime and stay ahead of timelines. 
    Robotic arm ensuring precise handling of components in small-scale pharmaceutical production
    Ensure quality at every step

    Maintaining the integrity of aseptic and high-potent micro batches is essential but challenging. The Versynta microBatch combines an integrated isolator and machine design to deliver consistent, high-quality results, ensuring your products meet the highest standards every time.

    Ready to enhance your small batch production? Discover how the Versynta microBatch can streamline your processes, improve efficiency and ensure quality.

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    Discover the full potential of the Versynta microBatch

    Streamline your production processes with the Versynta microBatch. Use the interactive hotspots below to explore how this innovative solution combines cutting-edge technology and unmatched benefits for microbatch manufacturing.
    Drag image Interact with fingers
    microbatch_Syntegon-Versynta
    Processing-of-different-RTU-containers
    Processing of different RTU containers

    Syringes, vials and cartridges can be processed at our Versynta microBatch. Also rubber stoppers, aluminum seals and press-fit caps can be handled.

    Semi-automated-bag-opener
    Semi-automated bag opener

    Glove ports are used to position the bag and remove waste. So the bag can be opened without any contact with the tub. This system is easily integrated into existing production line concepts.

    Tub-opening
    Tub opening

    The waste bag is placed and connected under the machine using a rapid transfer port and a heating frame is integrated into the system to minimize particle generation.

    Filling-with-in-process-checkweigh
    Filling with 100 % in-process-check-weigh

    Containers, while being weighed and filled, remain in nest. Additionally, the output can be increased with statistical IPC.

    Environmental-monitoring
    Environmental monitoring

    Disposable racks are introduced through a rapid transfer port. Furthermore, the system offers fully automated settle plate handling.

    Combined-stoppering-crimping-station
    Combined stoppering & crimping station

    An innovative sorting system eliminates the need for bowls. This system utilizes a camera system for picking of stoppers and caps.

     

    Air-management
    Air management

    The system offers a fully integrated air handling. This is achieved through a room-in/room-out concept, which simplifies room integration.

    Outfeed
    Outfeed

    This closed system is ideal for high-potency applications. It efficiently removes rejects through a rapid transfer port and even allows for sample removal using the same rapid transfer port mechanism.

    Product safety means keeping human intervention to a minimum. This is especially true for high value medicines like biopharmaceuticals produced in very small batches. For utmost protection, the Versynta microBatch includes an integrated gloveless isolator. The fully robotic working cell meets the strictest quality requirements at the smallest scale.

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    Benefits
    • Short bio-decontamination times
    • Suitable for aseptic and highly potent small batches
    • No need for glove testing and glove management
    background-image

    The Versynta microBatch advantage

    Compliant and future-ready design
    Compliant and future-ready design
    Minimize your risk of contamination and Annex 1 compliance with seamless incorporation of gloveless isolators and integrated air management.
    Reliable 12-month delivery
    Reliable 12-month delivery
    Stay ahead of your production goals with Syntegon’s industry-leading short delivery times, enabling faster operational readiness.
    Fully automated robotic solution
    Fully automated robotic solution
    Achieve optimal production output of up to 500 containers per hour with fully automated robotics and precision-engineered systems, ensuring maximum productivity.
    Faster time to production
    Faster time to production
    Quick and efficient bio-decontamination cycles of less than 45 minutes contribute to batch changeovers in the shortest time possible, allowing more flexibility in drug product manufacturing.

    See the Versynta microBatch in action

    Explore how the Versynta microBatch redefines small-batch production with precision, flexibility and automation. Watch our demo videos to see every detail of the machine in action and discover the innovation behind its success.

    Please accept marketing-cookies to watch this video.
    Please accept marketing-cookies to watch this video.
    Please accept marketing-cookies to watch this video.

    Ready to transform your small-batch production? Connect with our expert team for personalized guidance or download the whitepaper to explore the details further.

    Contact our experts Download the whitepaper

    Trusted solutions for small-batch success

    Discover why industry leaders trust the Versynta microBatch for their small-batch production needs. Read our customer stories and see how we deliver success with every batch.

    Pharmaceutical professional in sterile gown operating RTU equipment, showcasing Syntegon's compliance with GMP and Annex 1 global standards for safe production

    Partnering with Vetter for small batch excellence

    In collaboration with Vetter, Syntegon delivered advanced solutions for small-batch RTU processing, addressing the industry's evolving needs. By combining expertise and innovation, the project ensured superior aseptic quality and efficient production outcomes. This partnership showcases our commitment to supporting pharmaceutical manufacturers with tailored, high-performance solutions.

    robotic-filing-machine

    Our expertise, your advantage

    Award winning design: Equipment doesn’t need to be marketed to be in the limelight: in October 2021, Syntegon received the Parenteral Drug Association’s Innovation Award for its Versynta microBatch development project. The award honours the novel approach, which is expected to set a new industry standard for small-scale filling processes. Read the press release to find a more.

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    Klaus Ullherr, Senior Product Manager at Syntegon

    Implementation of the new Annex 1

    "Our Versynta portfolio follows a clear market trend: smaller batches for new innovative medicine. Versynta microBatch meets the highest sterility requirements as specified by Annex 1 and can process nearly all RTU containers.”

    Klaus Ullherr, Senior Product Manager at Syntegon

    FAQs: Reliable small batch production solutions

    Our aftersales services are designed to maximize uptime and performance. This includes customized service agreements for regular maintenance, rapid parts replacement, and technical support tailored to your specific setup. Performance improvement audits help identify inefficiencies and optimize operations, ensuring your system remains cutting-edge even as technology advances.

    Additionally, modernization services allow you to upgrade components as industry standards evolve, so your investment stays relevant for years to come.

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    Regulatory shifts are a constant concern for pharmaceutical manufacturers. With Syntegon, you gain a partner that stays ahead of industry updates. Our compliance services not only ensure your system is fully aligned with Annex 1 requirements but also provide ongoing support for validation and requalification as standards evolve.

    We also offer detailed documentation and expert audits to keep you prepared for inspections, helping you navigate even the most complex compliance landscapes with confidence.

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    Production interruptions can cost time and money. That’s why we prioritize proactive maintenance and rapid response times. Our parts inventory is designed to minimize delays, with quick access to critical components for repairs.

    Additionally, digital solutions provide live monitoring of your equipment performance, enabling sustainability monitoring and support in reducing unplanned downtime. 

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    From day one, our expert teams are with you. We provide on-site installation support, comprehensive training programs for your staff, and operational guidance to ensure a smooth start. Once your system is running, you can rely on our technical support team for troubleshooting and ongoing assistance.

    We also support you with refresher trainings during the whole lifecycle of your equipment. 

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    Absolutely. The Versynta microBatch is built with scalability and flexibility in mind. Whether you're expanding capacity, switching to different container types, or incorporating new processes, the system’s modular design can adapt without requiring a full overhaul.

    Combined with our modernization and upgrade services, you’ll always have the ability to evolve alongside your market’s demands.

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    Ensuring product quality is a priority for any pharmaceutical manufacturer. The Versynta microBatch is equipped with integrated in-process controls and advanced sensors to monitor quality at every stage. These features ensure batch-to-batch consistency, reducing waste and safeguarding your brand’s reputation.

    Our quality assurance services, including validation and qualification, further guarantee that your system is performing to the highest standards, even as production demands shift.

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    Small batch manufacturing often faces challenges like high costs, tight timelines, and complex processes. The Versynta microBatch addresses these with efficient automation, fast changeovers, and minimized product loss. 

    To further support small batch manufacturers, our pharma services include tailored process optimization and technical audits, ensuring your operations remain efficient and profitable. 

    Find out more

    With Syntegon, you’re investing in more than a system—you’re gaining a trusted partner backed by over 15 years of small batch expertise and more than 60 successful projects. From tailored services to expert maintenance, we ensure your production remains future-ready.

    Connect with our experts or explore our service portfolio below. 

    Contact our experts
    Service Agreements
    Service Agreements

    Find out more about our Service Agreements here.

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    Digital Solutions
    Digital Solutions

    Find out more about Digital Solutions here.

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    Maintenance
    Maintenance

    Find out more about Maintenance here.

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    Technical Support
    Technical Support

    Find out more about Technical Support here.

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    Modernizations
    Modernizations

    Find out more about Modernizations here.

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    Training
    Training

    Find out more about our Training here.

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    Expert Services
    Expert Services

    Find out more about our Expert Services here.

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    Downloads

    Small and micro batch whitepaper
    Small and micro batch whitepaper

    Learn how small and micro batches are changing pharmaceutical processes.

    Download
    microbatch-contact

    Interested in our Versynta microBatch solution?

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