Service Agreements
Find out more about our Service Agreements here.
Containment is all about operator safety. The product area is separated from the personnel area by a barrier system to prevent any negative impacts (contamination). Syntegon provides two different solutions for OSD (Oral Solid Dosage) processing under containment conditions: the ProTect (up to OEB 4) and HiProTect (up to OEB 5) execution. We further offer three different cleaning approaches for closed capsule filling machines, which you can adapt to your specific needs together with our experts.
R&D capsule filling machine – takes your molecule to production, even under OEB 4 or OEB 5 containment classifications.
Provides an open and variable OEB 4 or OEB 5 platform with various features and filling stations.
Unique containment solution that fills highly potent substances (OEB 5) and comes with an automated cleaning system.
Dry containment solution for potent pharmaceuticals up to OEB 4.
Our ProTect and HiProTect concepts at a glance
ProTect: Capsule filling machines in the ProTect execution can handle production processes that are classified up to OEB 4. The term „ProTect“ stands for a dry cleaning approach, with optional wetting system to reduce airborne contamination.
HiProTect: This machine series is suited for products requiring a containment classification up to OEB 5. All machines are available with a manual or automated WIP (Washing-In-Place) cleaning process.
Operator interventions should be kept to a minimum when processing products on containment machines. Several automated features support the capsule filling process and the operators’ safety:
GKF 60 ProTect & HiProTect | GKF 720 ProTect & HiProTect | GKF 1700 HiProTect | GKF 2600 ProTect | |
Output | 3,600 caps/h | 3,000 up to 43,500 caps/h | 100,000 caps/h | 156,600 caps/h |
Segment bores | 1 | 5 | 12 | 18 |
Machine cycles | Max. 60 cycles/min | Max. 145 cycles/min | Max. 140 cycles/min | Max. 145 cycles/min |
Dimensions (HxWxD) | 1,900 x 1,000 x 900 mm | 3,490 x 3,133 x 2,101 mm | 2,044 x 2,036 x 2,390 mm | 3,548 x 3,178 x 2,436 mm |
Connected voltage |
According to customer specification |
380-480 V, 50/60 Hz |
400 V ±10% , 50/60 Hz |
380 – 480 V, 50/60 Hz |
Find out more about our Service Agreements here.
Find out more about Digital Solutions here.
Find out more about Parts here.
Find out more about Maintenance here.
Find out more about Technical Support here.
Find out more about Modernizations here.
Find out more about our Training here.
Find out more about our Expert Services here.
Processing and packaging for a better life – this is what our employees work for every day. Looking back on a 160 years of experience, the portfolio of intelligent, innovative and reliable solutions help our customers in the global pharmaceutical and food industries to improve people‘s life.
With 1,100 service experts and a comprehensive service portfolio throughout the entire machine lifecycle from spare parts management to digital line optimization, Syntegon lays the foundation for smooth production processes for all customers.
Capsule sealing with banding technology ensures the highest product quality and prevents liquid-filled capsules from leakage. Banding also provides an additional measure for anti-counterfeiting of capsules filled with powder or other components. Sealing provides an enhanced safety measure to meet regulatory requirements. Our Syntegon GKB 2100 banding machine can handle both hard gelatine and HPMC (plant-based) capsules.
The new GKB 2100 features a particularly robust and flexible process, combined with the highest yield and maximum process stability. The focus is on user-friendliness, as well as very good accessibility for cleaning and easy format part changeovers. Our banding machine achieves an output of up to 125,000 capsules per hour.
A brief overview of Syntegon’s GKF capsule filling containment solutions
Industry requirements and containment solutions for OSD forms
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