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Case Packing
Case Packing

 

 

Case packer

Flexible, gentle, and fast – these are the key factors for case packing.

Case packers play a key role in packaging process, especially in automation of production lines. The cases keep the products intact during the global delivery and long transport routes. Elematic case packers from Syntegon have been designed for maximum efficiency, performance, and flexibility.

Our case packer portfolio includes packers for RSC and wrap around technology, also shelf ready for a wide format range. Whether top load, side load or wrap around case packers – the Elematic packs all kind of products for many different industries: chocolate, confectionery, cookies and crackers, bakery, cereals, snacks, cheese, pet food, home & personal care and even toys and games. Syntegon’s case packers offer easy and quick format changeovers. You can run up to 100 different case styles on one machine – from simple tray, customized wrap arounds to complex tray and hood cases.

Elematic case packer includes optionally automated format changeovers across multiple levels, that is beneficial for a guided, verified, and error-free changeover. Case packer machines can be integrated seamlessly into new and existing vertical or horizontal packing systems.

Syntegon’s case packers handle recycled packaging materials in the best possible way, but can also handle new alternative packaging materials, such as grass, cup plant (silphium perfoliatum), or coconut fibre. Our case packer machines are sustainable as they use dotted glue application. This saves around 10 percent of energy and up to 40 percent of glue without sacrificing case stability.

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Key benefits

Large format range
Suitable for a large range of products and case formats. Quick and reproducible format changeover.
Many design options
More than 100 different case designs on one case packer machine.
Efficient automation
Tailored automation solutions for end of line packing.
Safe and ergonomic
Case packing made easy with ergonomic design.

Wraparound case packers

Our configurable wraparound case packers are designed for a wide format range and offer maximum flexibility in terms of different pack styles. Whether it is a simple one-piece wraparound or a shelf-ready two-piece case, the automated Syntegon case packers are able to switch between various formats within six minutes.

Wraparound case packer portfolio: Elematic 2001 WA/WAH, Elematic 3001 WA/WAH

Technical data of our wraparound case packers

Blank Format min. max.
Blank length 140 mm/5.5" 900 mm/35.4"
Blank width 160 mm/6.3” 1.200 mm/47.2”
Packaging min. max.
Case length 120 mm/4.7” 600 mm/23.6”
Case width 60 mm/2.3 400 mm/23.6”
Case height 60/30 mm/2.3”/1.2“ 300 mm/11.8”
Material

Corrugated board/Solid board/combined

Performance  
Infeed up to 400 - 600 products/min.
Output up to 25 - 40 cases/min.
Infeed Inline standing, inline laying, with a 90° angle
Machines:

1. Elematic 2001 WA/WAH
2. Elematic 3001 WA/WAH

Sideload and topload case packers

Our sideload and topload case packing machines with fast and toolless format changeovers enable you to process a wide variety of pack styles and formats. Thanks to its large format range, it is able to process very small up to very large sized collations. Products can be grouped in single or multi-rows, as well as layer collations before they are loaded into cartons from corrugated or solid board.

Sideload and topload case packer portfolio: Elematic 1001 SL, Elematic 1001 TL, Sigpack TTMC, CCM 3100

Technical data of our sideload and topload case packers

Blank Format min. max.
Blank length 300 mm/11.8" 1000 mm/39.3"
Blank width 200 mm/7.9" 750 mm/29.5"
Packaging min. max.
Case length 125 mm/5" 650 mm/26”
Case width 125 mm/5" 450 mm/18”
Case height 125 mm/5" 450 mm/18”
Maximum weight  25 kg/55 lb
Material Corrugated board (B-flute, E-flute, C-flute, BC-flute), Solid board, also both combined
Performance  
Infeed up to 180 products/min.
Output up to 15 - 30 cases/min.
Infeed Inline standing, inline laying, with a 90° angle
Machines:

1. Elematic 1001 TL
2. Sigpack TTMC TL
3. Elematic 1001 SL
4. CCM 3100

Case studies

Panda Lakumix Original
Flexible case packer for all licorice bags
Whether sweet or salty, licorice is highly popular throughout Scandinavia. Orkla Confectionery & Snacks Finland AB produces confectionery and snacks and has a portfolio of over 70 brands.
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Customer story Chewters
The Canadian chocolate manufacturer Chewters invested in a new packaging line from Syntegon to meet growing market demand – including a Sigpack TTME top load cartoner and an Elematic 3001 case packer for efficient secondary packaging.
case-packing-mondelez-toblerone-1
Customer story Mondelez International
Syntegon packages famous chocolate Toblerone from Mondelez. Syntegon Technology, has supported the brand with its comprehensive portfolio of secondary packaging technology since the Berne-Brunnen plant in Switzerland was opened in 1985. 
Service Agreements
Service Agreements

Find out more about our Service Agreements here.

Digital Solutions
Digital Solutions

Find out more about Digital Solutions here.

Maintenance
Maintenance

Find out more about Maintenance here.

Technical Support
Technical Support

Find out more about Technical Support here.

Modernizations
Modernizations

Find out more about Modernizations here.

Training
Training

Find out more about our Training here.

Expert Services
Expert Services

Find out more about our Expert Services here.

Why choose a Syntegon case packing machine?

case-packer-experts

About us


Processing and packaging for a better life – this is what our employees work for every day. Looking back on a 160 years of experience, the portfolio of intelligent, innovative and reliable solutions help our customers in the global pharmaceutical and food industries to improve people‘s life.
With 1,100 service experts and a comprehensive service portfolio throughout the entire machine lifecycle from spare parts management to digital line optimization, Syntegon lays the foundation for smooth production processes for all customers.

years of experience 
patents and patent applications 
machines installed world-wide 
locations 
PANDA ORIGINAL

Our expertise, your advantage

Arto Liimatainen, Technical Manager at Orkla Confectionery & Snacks Finland AB

“The machine delivers what its name suggests – a compact, easy-to-clean and accessible case packer. Case forming, placing the bags inside and closing the packaging required gentle handling and accurate grouping to literally ‘build’ the transport case around the bags. We were impressed with the fast and efficient solution from Syntegon.“

case-packing-mondelez-toblerone-1

Our expertise, your advantage

Juerg Adam, Engineer at Mondelez International

“The Elematic 1001 SL impressed us with it’s format flexibility and performance: following the pilot project, we ordered a second sideload case packer and two Elematic 2000 WA case packers for full wrap-around cartons.”

Case packing downloads

Packstyles
Packstyles

Elematic 2001
Elematic 2001

CCM 3100
CCM 3100

Elematic 1001 TL
Elematic 1001 TL

Elematic 1001 SL
Elematic 1001 SL

Elematic 3001
Elematic 3001

TTMC
TTMC