Synexio: Turn Production Data into Higher OEE

Synexio: unearthing the data treasure

Sep 30, 2026 | 2 min read

Drawing the right conclusions from production data is like detective work. Although every process step generates vast amounts of information, its full potential often goes untapped. Syntegon’s cloud-based software Synexio provides a remedy.

Key takeaways
              Real-time production data helps identify root causes, reduce downtime, and improve OEE
Synexio combines visualization, analysis, and expert-supported actions to turn data insights into measurable improvements
A shared, transparent data basis helps teams align on priorities and implement coordinated optimization measures
Customer projects demonstrate tangible results, including a 75% reduction of the most frequent alarm.

            

When production stops running smoothly, this can be due to a wide variety of reasons. Logically, you first look at where the process has stalled or where the root cause is suspected. Often, however, the actual cause lies elsewhere. With production processes becoming faster and more complex, even the best data detectives would be lost without digital assistance. This is where Synexio from Syntegon comes into play. The cloud-based software solution enhances transparency, triggers immediate corrective action, and significantly improves production efficiency.

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Turning data into measurable value

Synexio enables data-driven decision-making by collecting, analyzing, and visualizing production and equipment data in real time. It not only makes the lives of the data detectives much easier; it also significantly reduces downtime and increases overall equipment effectiveness (OEE). Synexio is available as a standard package of three modules that build on each other, with optional add-ons to extend functionality and enable targeted interventions.

Synexio modules at a glance

Grafik_Syntegon_Produktportfolio_EN_20260923

Customer projects deliver proof

Numerous customer projects have shown how Synexio helps unearth the data treasure in production and turn it into actionable improvements. In one performance improvement project, for example, alarm patterns revealed significant optimization potential. By consolidating line performance data in one clear overview, Synexio made trends visible and provided all parties with a shared data basis. This common understanding enabled the different teams to align on key issues and replace isolated actions with a coordinated approach.

“Based on the validated findings from Synexio, we can develop targeted solutions together with our customers. This is an immense strength of Synexio: aligning everyone on the same facts to transform data insights into a structured and effective performance improvement plan.”

Hafsa Mirza, Product Manager at Syntegon

Alarm reduced by 75 percent

In another customer project, an Embedded Engineer from Syntegon took on the role of data detective on site. During six months, he used real-time insights from Synexio to identify the causes of a frequent alarm, which had been the main source of downtime and waste. Following targeted adjustments to the packaging line, performance stabilized significantly. Synexio data clearly visualized this improvement: a 75 percent reduction of the most frequent alarm.

Synexio – benefits at a glance
              More efficient production thanks to minimized unplanned downtime
Data-driven decision making thanks to real-time insights
Increased transparency reduces cost and time pressure
Safe, secure, and ISO certified data collection and transfer
Synexio experts support improvement projects every step of the way

            

The two customer examples show how you can unearth your data treasure in production and turn it into value-adding measures. We will be happy to discuss your next improvement project!