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Case Packing

Case packing machines

Product safety and flexibility go hand in hand

Flexible, gentle, and fast – these are the key factors for case packing. Our solutions keep your products safe until they reach the point of sale. All Syntegon case packing machines have been designed for optimum product safety and high output, processing up to 40 cases per minute. Thanks to easy and quick format changeovers, you can run up to 100 different case designs on one machine – from simple trays to complex shelf-ready tray and hood cases.

Key benefits

Large format range
Suitable for a large range of products and case formats
Many design options
More than 100 different case designs on one machine
Efficient automation
Tailored automation solutions for end of line packaging
Safe and ergonomic
Ergonomic design and easy to operate

Wraparound case packers

Our configurable wraparound case packers are designed for a wide format range and offer maximum flexibility in terms of different pack styles. Whether it is a simple one-piece wraparound or a shelf-ready two-piece case, the automated Syntegon case packers are able to switch between various formats within six minutes.

Wraparound case packer portfolio: Elematic 2001 WA/WAH, Elematic 3001 WA/WAH

HubSpot Video

Technical data of our wraparound case packers

Blank Format min. max.
Blank length 140 mm/5.5" 900 mm/35.4"
Blank width 160 mm/6.3” 1.200 mm/47.2”
Packaging min. max.
Case length 120 mm/4.7” 600 mm/23.6”
Case width 60 mm/2.3 400 mm/23.6”
Case height 60/30 mm/2.3”/1.2“ 300 mm/11.8”
Material

Corrugated board/Solid board/combined

Performance  
Infeed up to 400 - 600 products/min.
Output up to 25 - 40 cases/min.
Infeed Inline standing, inline laying, with a 90° angle
Machines:

1. Elematic 2001 WA/WAH
2. Elematic 3001 WA/WAH

Sideload and topload case packers

Our sideload and topload case packing machines with fast and toolless format changeovers enable you to process a wide variety of pack styles and formats. Thanks to its large format range, it is able to process very small up to very large sized collations. Products can be grouped in single or multi-rows, as well as layer collations before they are loaded into cartons from corrugated or solid board.

Sideload and topload case packer portfolio: Elematic 1001 SL, Elematic 1001 TL, Sigpack TTMC, CCM 3100

HubSpot Video

Technical data of our sideload and topload case packers

Blank Format min. max.
Blank length 300 mm/11.8" 1000 mm/39.3"
Blank width 200 mm/7.9" 750 mm/29.5"
Packaging min. max.
Case length 125 mm/5" 650 mm/26”
Case width 125 mm/5" 450 mm/18”
Case height 125 mm/5" 450 mm/18”
Maximum weight  25 kg/55 lb
Material Corrugated board (B-flute, E-flute, C-flute, BC-flute), Solid board, also both combined
Performance  
Infeed up to 180 products/min.
Output up to 15 - 30 cases/min.
Infeed Inline standing, inline laying, with a 90° angle
Machines:

1. Elematic 1001 TL
2. Sigpack TTMC TL
3. Elematic 1001 SL
4. CCM 3100

Case studies

case-packer-machine-2
Customer story Chewters
The Canadian chocolate manufacturer Chewters invested in a new packaging line from Syntegon to meet growing market demand – including a Sigpack TTME top load cartoner and an Elematic 3001 case packer for efficient secondary packaging.
case-packing-mondelez-toblerone-1
Customer story Mondelez International
Syntegon packages famous chocolate Toblerone from Mondelez. Syntegon Technology, has supported the brand with its comprehensive portfolio of secondary packaging technology since the Berne-Brunnen plant in Switzerland was opened in 1985. 
Expert Services
Expert Services

We support you throughout the entire machine life cycle, from spare parts management to digital line optimization. Service agreements are a key element of our portfolio structure. Together, we tailor our solutions to your individual needs. Our global network of experts supports you with maintenance planning, technical support, and modernizations, as well as operator training and end of life services. With our digital solutions, you gain control over your production processes and create transparency on product and machine data anytime, anywhere.

Maintenance & Support
Maintenance & Support

Spare Parts
Spare Parts

Why choose a Syntegon case packing machine?

about-us

About us


Processing and packaging for a better life – this is what our employees work for every day. Looking back on a 160 years of experience, the portfolio of intelligent, innovative and reliable solutions help our customers in the global pharmaceutical and food industries to improve people‘s life.
With 1,100 service experts and a comprehensive service portfolio throughout the entire machine lifecycle from spare parts management to digital line optimization, Syntegon lays the foundation for smooth production processes for all customers.

years of experience 
patents and patent applications 
machines in the installed base 
locations 
case-packing-chewters-john

Our expertise, your advantage

John Oucharek, Vice President Operations at Chewters Chocolates

“The machine has great flexibility to go between a tray format and our wraparound case format, which gives us the highest sustainability from a corrugate usage…. Excellent machine: good flexibility, quick changeover, and absolutely exceeds what we need for equipment.”

case-packing-products

Our expertise, your advantage

Bryan Willert, Executive Vice President at Willert Home Products

“The colleagues from Remshalden delivered invaluable support in helping us develop the right display case. We were in close contact all the time and managed to handle different requirements successfully – our own as well as those of display packaging on the shelf.“

case-packing-toblerone-1

Our expertise, your advantage

Juerg Adam, Engineer at Mondelez International

“The Elematic 1001 SL impressed us with it’s format flexibility and performance: following the pilot project, we ordered a second sideload case packer and two Elematic 2000 WA case packers for full wrap-around cartons.”

Case packing downloads

Packstyles
Packstyles

Elematic 2001
Elematic 2001

CCM 3100
CCM 3100

Elematic 1001 TL
Elematic 1001 TL

Elematic 1001 SL
Elematic 1001 SL

Elematic 3001
Elematic 3001

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FAQs on secondary packaging for home products

Packaging takes on a double role: first, it has to make sure that products arrive at supermarkets unharmed and in good shape. Second, products should also attract consumers’ attention trough an appealing look at the POS. Transport safety, an attractive presentation and quick shelf placement are requirements that any packaging for home products should meet.

Since these solutions serve multiple purposes, manufacturers work with custom designed blanks. For shelf-ready packaging, for example, a perforated line separates the upper part so that the individual packages are visible on the shelf and the products are presented attractively. The challenge with one-piece shelf-ready packaging, however, is the size and length of the perforation. Blanks are often thin and fragile due to the strong perforation. If not processed gently, they will tear during the folding process. This results in unnecessary product waste, which could be avoided by using appropriate technologies.

Through form-fitting folding movements during the forming process, even at high processing speeds. It is important to have workflows that match the forming specifications of the blanks and prevent tearing or breaking. Machines must be adaptable to be calibrated to the cut and crease lines as well as the perforations of the blank. With the Elematic 2001 Wrap-Around (WA), Syntegon has developed a fully automated single-level case packer with product infeed and grouping.

The trend towards sustainable packaging materials is gaining ground. Solutions based on grass, coconut or sugar cane fiber are slowly but surely replacing plastic materials. We are modifying our machines accordingly: the Elematic 2001 series can process solid and corrugated cardboard made from recycled paper and alternative fiber materials, even in a more bent state than usual.

Contact

Interested in case packing machines?