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Seamless vial processes: one line, one partner

| 2 min read
From formulation and filling to isolator integration, freeze-drying, inspection, and services: Syntegon is your partner for seamless vial processes. Several new customer projects underline the benefits for pharmaceutical manufacturers and CDMOs.
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From formulation and filling to isolator integration, freeze-drying, inspection, and services: Syntegon is your partner for seamless vial processes. Several new customer projects underline the benefits for pharmaceutical manufacturers and CDMOs.

Key takeaways

  • Syntegon and Telstar: joint forces for end-to-end vial fill-finish operations
  • Turnkey solutions reduce interfaces, risk, and complexity
  • Integrated technologies from formulation to end-of-line inspection
  • Annex 1-ready barrier concepts with reduced human intervention

“Joining forces for your success” – that has been our promise since Syntegon and Telstar united their portfolios to offer customers seamless vial processes from a single source. Just over a year later, we can safely say that we have delivered on our promise and are continuing to do so every day. Several new customer projects across the globe show why having one single partner for an entire line makes a true difference, both in terms of cooperation and technological execution. 

Your order, we deliver

From pharmaceutical manufacturers to CDMOs, everyone involved in the production and processing of medicines is facing numerous challenges. In vial fill-finish operations, three stand out in particular: combining flexibility and speed, adapting to changing product characteristics, and complying with ever-stricter regulatory requirements such as EU GMP Annex 1. Syntegon offers you turnkey solutions that meet all these demands.

But most importantly, our one-stop shop approach gives you the peace of mind to focus on what matters most: your core business. Our customers are convinced by the minimized project risk, since they are only dealing with one partner and have one single contract for the entire line. Moreover, a dedicated project management and team make sure that their solution is implemented according to their requirements and in a timely manner. Of course, service for all equipment is also provided from a single source and by local service experts.

Your benefits at a glance

  • Turnkey solution: all technologies from a single source
  • One partner, one contract, one point of contact
  • One point of contact for the entire project
  • One look & feel, seamless interfaces
  • Less project risk, more flexibility

The right technologies for your vial line

All our customers agree on one further important point: They receive all technologies with a minimum number of interfaces, which makes implementation easier and speeds up processes. By combining, for example, a filling line, an isolator, loading and unloading equipment, and a freeze-dryer, we can offer them a coherent, Annex 1-compliant process for their lyophilized pharmaceutical products. If needed, our seamless portfolio also covers further upstream and downstream processes.

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Technologies at a glance

  • Formulation and pure media systems
  • Pretreatment (cleaning, sterilizing, depyrogenation)
  • Filling and closing
  • Integrated isolator technology
  • Freeze-drying
  • Labelling & inline inspection
  • External cleaning & tray loading
  • End-of-line inspection

Partner with us for seamless vial processes

Are you also looking to improve your vial processes with a seamless solution? We are your strategic partner throughout the entire lifecycle of your line – from the initial concept right through to comprehensive services. Contact our experts to learn more about our seamless solutions!

Interested in our pharma solutions?

Interested in our pharma solutions?

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