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Inline inspection systems

Inline inspection systems - the key to more quality

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Syntegon's inline inspection systems allow fast and direct intervention during the filling and packaging process. It is a standardized and modular system with automatic height adjustment, regardless of whether filling into vials, syringes, cartridges or ampoules. The key area is formed by special setups of camera and optical sensors, together with custom-fit lighting. A fully integrated system means, operation takes place via the Syntegon machine HMI.

Key benefits

Increase of production & product optimization
By evaluating production problems based on defect patterns statistical assessment, you can realize significant production increases
Reduction of product loss
Through early defect detection, you can reduce your scrap or even lower your product loss to 0%
Rapid troubleshooting
Our innovative and highly precise inline inspection systems directly detect process errors during filling and packaging

Inline inspection systems from Syntegon: high-precision quality for your products

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We offer the highest quality due to integrated 100% high-speed inspection with full regulatory compliance.

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Quick check of the correct mechanical setup of the machine after format changeover

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Early detection of changes in packaging

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In process statistical evaluation to increase line efficiency

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Smart Network cameras: Live Maschine view and recording of (human) interaction

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100% in process control combined with evaluation of anomalies

Overview inline inspection portfolio

Syntegon offers fully integrated solutions for inline inspection of empty vials. Inspection for particles (e.g. splinters) and glass defects (e.g. scratches, cracks) is performed in advance and thus defects are detected before filling and capping.

From empty glass inspection to verification of the printing on the vials, the inspection systems monitor every step of the process.

Our vials inspection portfolio:

  • Empty vial inspection
  • Stopper seat inspection
  • Crimping inspection
  • Print verification system
  • Lyo cake detection
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Expert Services
Expert Services

We support you throughout the entire machine life cycle, from spare parts management to digital line optimization. Service agreements are a key element of our portfolio structure. Together, we tailor our solutions to your individual needs. Our global network of experts supports you with maintenance planning, technical support, and modernizations, as well as operator training and end of life services. With our digital solutions, you gain control over your production processes and create transparency on product and machine data anytime, anywhere.

Maintenance & Support
Maintenance & Support

Spare Parts
Spare Parts

Why choose an inline inspection system from Syntegon?

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About us


We at Syntegon have been supporting pharmaceutical manufacturers for over 15 years in finding an individually suitable answer for product inspection – whether for existing and new filling lines. Syntegon's comprehensive portfolio of inspection solutions enables companies to retrofit their own lines or switch to complete solutions with integrated inspection technology.

In this way, we encourage pharmaceutical companies to move closer to zero-defect production, minimize loss of costly pharmaceuticals, and ensure maximum product safety.

years of experience 
patents and patent applications 
machines installed world-wide 
locations 

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Interested in fully integrated inline inspection systems?