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Inline inspection systems
Inline inspection systems

Inline inspection systems - the key to more quality


Syntegon's inline inspection systems allow fast and direct intervention during the filling and packaging process. It is a standardized and modular system with automatic height adjustment, regardless of whether filling into vials, syringes, cartridges or ampoules. The key area is formed by special setups of camera and optical sensors, together with custom-fit lighting. A fully integrated system means, operation takes place via the Syntegon machine HMI.


Key benefits

Increase of production & product optimization
By evaluating production problems based on defect patterns statistical assessment, you can realize significant production increases
Reduction of product loss
Through early defect detection, you can reduce your scrap or even lower your product loss to 0%
Rapid troubleshooting
Our innovative and highly precise inline inspection systems directly detect process errors during filling and packaging

Inline inspection systems from Syntegon: high-precision quality for your products


We offer the highest quality due to integrated 100% high-speed inspection with full regulatory compliance.


Quick check of the correct mechanical setup of the machine after format changeover


Early detection of changes in packaging


In process statistical evaluation to increase line efficiency


Smart Network cameras: Live Maschine view and recording of (human) interaction


100% in process control combined with evaluation of anomalies

Overview inline inspection portfolio

Syntegon offers fully integrated solutions for inline inspection of empty vials. Inspection for particles (e.g. splinters) and glass defects (e.g. scratches, cracks) is performed in advance and thus defects are detected before filling and capping.

From empty glass inspection to verification of the printing on the vials, the inspection systems monitor every step of the process.

Our vials inspection portfolio:

  • Empty vial inspection
  • Stopper seat inspection
  • Crimping inspection
  • Print verification system
  • Lyo cake detection
Service Agreements
Service Agreements

Find out more about our Service Agreements here.

Digital Solutions
Digital Solutions

Find out more about Digital Solutions here.


Find out more about Maintenance here.

Technical Support
Technical Support

Find out more about Technical Support here.


Find out more about Modernizations here.


Find out more about our Training here.

Expert Services
Expert Services

Find out more about our Expert Services here.

Why choose an inline inspection system from Syntegon?

About us

We at Syntegon have been supporting pharmaceutical manufacturers for over 15 years in finding an individually suitable answer for product inspection – whether for existing and new filling lines. Syntegon's comprehensive portfolio of inspection solutions enables companies to retrofit their own lines or switch to complete solutions with integrated inspection technology.

In this way, we encourage pharmaceutical companies to move closer to zero-defect production, minimize loss of costly pharmaceuticals, and ensure maximum product safety.

years of experience 
patents and patent applications 
machines installed world-wide 

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Interested in fully integrated inline inspection systems?

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