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Bulk Processing

Filling bulk cartridges, syringes & vials

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Bulk processing is a challenge of its own: the containers must be processed at high speeds, asking for reliable and fast operations. Robust filling that doesn’t require much changeover time is hence a major prerequisite – and one of Syntegon’s specialties: whether you process bulk or small-volume, ready-to-use (RTU) cartridges, syringes or vials, our broad range of flexible filling, closing and freeze-drying equipment makes sure you achieve the desired throughput at peak efficiency. Impressive processing ranges, simple changeover concepts and fully automated systems make sure you can reach this goal in a GMP-compliant way.

Key benefits

Fast
A reduced number of size parts supports minimal changeover times, securing high-speed operations.
Scalable
From small quantities to large production batches, our systems support you with any production need.
Flexible
A large range of filling volumes and technologies allows you to address changing manufacturing requirements.

Bulk filling machines – our solutions

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MLD - Filling and closing machine for medium and high output

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MRD - Filling and closing machine for low output

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Versynta FFP - Flexible Filling Platform

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Versynta microBatch - Gloveless working cell

High cartridge filling volumes are a specialty of the MLD. It achieves up to 36,000 containers per hour. Just like the MRD, it gently transports cartridges via its unique clip system. But there is more to this development than meets the eye: a patented and slim conveying system safely moves cartridges through the working stations. Sensor-based filling allows you to maintain clean operations with no product loss and no outside contamination of the cartridge.

Benefits
  • Combi-machine version: the MLD series can also be used for filling vials or double chamber cartridges
  • Filling and capping for medium, high and very high production rates
  • Patented stoppering for precise container closure
Expert Services
Expert Services

We support you throughout the entire machine life cycle, from spare parts management to digital line optimization. Service agreements are a key element of our portfolio structure. Together, we tailor our solutions to your individual needs. Our global network of experts supports you with maintenance planning, technical support, and modernizations, as well as operator training and end of life services. With our digital solutions, you gain control over your production processes and create transparency on product and machine data anytime, anywhere.

Maintenance & Support
Maintenance & Support

Spare Parts
Spare Parts

Why process bulk containers with Syntegon?

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About us


  • Pack style cracks: bulk containers come in different shapes and sizes – and with specific challenges. We help you find the matching processing equipment
  • Customizable solutions: modularity is a built-in characteristic of our bulk processing solutions. They perfectly blend into your production environment
  • Full process expertise: from filling to closing and freeze drying, we have got you covered with a comprehensive portfolio
years of experience 
patents and patent applications 
machines in the installed base 
locations 

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Interested in bulk filling machines?