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FFP

Flexible Filling Platform – Versynta FFP

flexible-filllng-versynta

There has been a noticeable shift in the pharmaceutical industry: more and more high-priced biotech drugs for small patient populations require highly flexible small batch filling solutions that achieve precise product yields at low output.

The Versynta Flexible Filling Platform (FFP) is our latest modular and innovative platform for RTU and bulk containers with pre-developed and pre-tested modules, allowing outputs of up to 3,600 per hour with 100% in-process check-weighing and full isolator integration.

Key benefits

Modular
From de-nesting to washing, Versynta FFP comprises pre-developed modules that can be flexibly combined to individual machine configurations
Fully automated
Versynta FFP’s production cell and handling unit are highly autonomous systems that reduce manual intervention
Easy to use
Versynta FFP supports filling operations with single-use components, limiting changeovers to format parts only

Flexible Filling Platform – our Versynta FFP

Modularity and automation

Modularity and automation are major requirements for liquid aseptic filling. But how do they translate into real-life systems? Our video takes you on a virtual tour of – and through – our Versynta FFP platform. Check out the video to experience every detail of our latest development.

Flexibility not only comprises pack styles and filling systems. It is also about a machine or line’s production environment: Versynta FFP can easily integrate isolator and air handling technology into the overall system, adding to the safety of your aseptic and high-potency liquid active ingredients.

Benefits:

  • Isolator integration as state-of-the-art
  • Ventilation technology for integrated air management
  • Flexible pressure and zone concept
  • Aseptic and high-potent production possible
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Use case scenarios

small-batch
Flexible syringe filling

With easy changeovers and different filling systems, the FFP always ensures high speed syringe processing.

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Safe vial filling

High potent and/or freeze-dried products require utmost care, which the Versynta FFP handling system can easily provide.

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Accurate cartridge filling

Contaminant-free cartridge processing is a major asset of the Versynta FFP, including precise, low-particle capping.

Technical data

Output
Up to 3,600 containers/h
Areas of application
RTU and bulk processing
Robotic systems
Pharma Handling Unit
Isolator
Isolator with integrated air management
Expert Services
Expert Services

We support you throughout the entire machine life cycle, from spare parts management to digital line optimization. Service agreements are a key element of our portfolio structure. Together, we tailor our solutions to your individual needs. Our global network of experts supports you with maintenance planning, technical support, and modernizations, as well as operator training and end of life services. With our digital solutions, you gain control over your production processes and create transparency on product and machine data anytime, anywhere.

Maintenance & Support
Maintenance & Support

Spare Parts
Spare Parts

Why choose the Versynta Flexible Filling Platform?

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About us


Small Batch expertise over 60 references, almost 15 years in the small batch field

  • A trusted partner: as small and micro batch filling experts, we have supported over 60 corresponding projects, strengthening our already firm foothold in the market.
  • Broad range of applications: flexibility is a key industry requirement – and a major characteristic of Versynta FFP. The flexible and modular platform can serve the needs of manufacturers, R&D laboratories, and biotech start-ups alike.
  • Engineering expertise: with many years of experience in small batch filling applications, we know about your challenges. Versynta FFP has been designed to offer you flexible and safe fill-finish processes from a single source.
High potent liquid pharmaceuticals will shape the market in the years to come – and so will Syntegon. As an equipment expert, we have the long-standing experience it takes to fill and finish pharmaceutical products according to highest quality standards. Versynta fully mirrors this expertise: with its broad range of possible applications, the system for small and micro batch solutions provides high-quality fill-finish and isolator solutions form a single source.
years of experience 
patents and patent applications 
machines in the installed base 
locations 
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Our expertise, your advantage

A successful launch: In March 2021, Syntegon launched its Versynta FFP platform, responding to a noticeable shift in the pharmaceutical industry. The modular solution allows to flexibly fill and finish high-priced biotech drugs for small patient populations with great ease of use.

FFP downloads

Versynta FFP
Versynta FFP

You can’t get more flexibility.

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Interested in our Versynta Flexible Filling Platform?