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    Bulk Processing
    Bulk Processing

    Filling bulk cartridges, syringes & vials

    filling-bulk-1

    Bulk processing is a challenge of its own: the containers must be processed at high speeds, asking for reliable and fast operations. Robust filling that doesn’t require much changeover time is hence a major prerequisite – and one of Syntegon’s specialties: whether you process bulk or small-volume, ready-to-use (RTU) cartridges, syringes or vials, our broad range of flexible filling, closing and freeze-drying equipment makes sure you achieve the desired throughput at peak efficiency. Impressive processing ranges, simple changeover concepts and fully automated systems make sure you can reach this goal in a GMP-compliant way.

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    Key benefits

    Fast
    Fast
    A reduced number of size parts supports minimal changeover times, securing high-speed operations.
    Scalable
    Scalable
    From small quantities to large production batches, our systems support you with any production need.
    Flexible
    Flexible
    A large range of filling volumes and technologies allows you to address changing manufacturing requirements.

    Bulk filling machines – our solutions

    filling-and-closing-machine-MLD

    MLD - Filling and closing machine for medium and high output

    versynta-FFP-flexible-filling-platform

    Versynta FFP - Flexible Filling Platform

    versynta-microBatch-gloveless-working-cell

    Versynta microBatch - Gloveless working cell

    High cartridge filling volumes are a specialty of the MLD. It achieves up to 36,000 containers per hour. Just like the MRD, it gently transports cartridges via its unique clip system. But there is more to this development than meets the eye: a patented and slim conveying system safely moves cartridges through the working stations. Sensor-based filling allows you to maintain clean operations with no product loss and no outside contamination of the cartridge.

    Benefits
    • Combi-machine version: the MLD series can also be used for filling vials or double chamber cartridges
    • Filling and capping for medium, high and very high production rates
    • Patented stoppering for precise container closure
    Service Agreements
    Service Agreements

    Find out more about our Service Agreements here.

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    Digital Solutions
    Digital Solutions

    Find out more about Digital Solutions here.

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    Maintenance
    Maintenance

    Find out more about Maintenance here.

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    Technical Support
    Technical Support

    Find out more about Technical Support here.

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    Modernizations
    Modernizations

    Find out more about Modernizations here.

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    Training
    Training

    Find out more about our Training here.

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    Expert Services
    Expert Services

    Find out more about our Expert Services here.

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    Why process bulk containers with Syntegon?

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    About us

    • Pack style cracks: bulk containers come in different shapes and sizes – and with specific challenges. We help you find the matching processing equipment
    • Customizable solutions: modularity is a built-in characteristic of our bulk processing solutions. They perfectly blend into your production environment
    • Full process expertise: from filling to closing and freeze drying, we have got you covered with a comprehensive portfolio
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    years of experience 
    patents and patent applications 
    solutions installed worldwide 
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    Interested in bulk filling machines?

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