One line. Any vial. Maximum flexibility.

Are you facing regulatory pressure or new market requirements in your vial filling operations? From handling different products, improving filling speeds, or reducing operator intervention: We have the right solution in our seamless portfolio.

The requirements for vial fill-finish operations are changing faster than ever. For you this means adapting to new regulations such as the revised Annex 1 while enhancing automation of your equipment and processes. Whether you are filling large-scale drugs such as semaglutide and vaccines on high-speed equipment or are processing small batches of emerging biopharmaceuticals or anti-body drug conjugates (ADCs) – our vial fill-finish equipment offers you the highest flexibility to adapt to varying market demands.

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Solving your vial filling challenges together

We help you bring your vial filling processes to the next level. From micro batches to high quantities, our solutions process a wide range of vials ranging from 2 to 500 milliliters with efficient changeovers. Their modular design makes sure you are ready for scaling output without sacrificing efficiency. Annex 1-compliance is built into our equipment from day one. Depending on your aseptic filling strategy, we can offer isolator, oRABS, and cRABS integration as well as inline inspection and 100 percent in-process control (IPC).

Our systems are designed for maximum flexibility, so you can fill what your market or customers demand. From liquid and lyophilized to oily and viscous products, our vial filling solutions have got you covered. Our seamless portfolio offers you everything from a single source, including the immediate or future integration of barrier systems, freeze-dryers, and end-of-line inspection. This modularity combined with standardized interfaces gives you the freedom you need to expand your product portfolio over time.

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Your strategic partner for vial filling

More than 1,500 vial filling lines installed at CDMOs, pharmaceutical and biotech companies around the world deliver the proof: Syntegon is the trusted strategic partner when it comes to vial filling operations. Backed by long-standing experience, our experts support you in responding more dynamically to evolving market needs and regulatory shifts. From formulation to filling and closing, sterilizing, freeze-drying, and inspection at any containment level, we offer you seamlessly integrated vial fill-finish lines. Moreover, spare parts, maintenance kits, and expert consulting make a real difference in daily operations.

Let’s shape the future of aseptic vial filling together – seamless, flexible, compliant, and ready for what’s next. Contact our experts and find out how we can make your processes future-proof.

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