Tray loading machines

GLT - Horizontal accurate tray loading of vials

A unique loading concept makes the GLT the optimum choice for accurate, horizontal tray loading of vials. Thanks to a combination of infeed star wheels, transport belts and pusher bars, the system aligns vials in front of the loading platform without guides, thereby minimizing faulty runs. In terms of flexibility, various loading patterns and tray configurations make it highly adaptable, which is backed by a reduced number of format parts for fast changeovers. High outputs of up to 24,000 vials per hour lay the basis for productive tray loading.

TLU for High Speed tray loading of Cartridges

Syntegon’s handling equipment portfolio wouldn’t be complete without a reliable tray loading system for cartridges. Besides gentle and safe handling, the TLU-C can check container integrity via integrated in-line inspection solutions, such as vision control. Its dedicated cell conveyor transport system further keeps track of containers across the filling process, from filling to tray loading. This allows rejects from the filling machine to be discharged outside of the filling area. A separate sampling station for offline checks supports an effective quality control, while outputs of up to 600 cartridges per minute secure efficient operations.

TLU for tray loading of vials in rows (with robot)

Top-loading vial trays with utmost flexibility is a job for the TLU-V. The high-speed system’s key characteristic is the fast and reliable processing of vials: the containers can be flexibly loaded into single side open or all-around closed trays. A dedicated handling robot places the vials row by row and according to loading patterns that can be pre-configurated individually. As a member of the TLU family, the TLU-V can be equipped with vision control for automatic in-line vial inspection, as well as with an offline station for random sample checks.

TRL for tray loading of vials in rows (pick & place)

Vial handling has many facets, requiring more than one handling solution. Syntegon’s TRL reliably supports the loading of 2ml to 250ml vials in rows using a pick-and-place approach: as a transport means, it picks up the vials and smoothly moves them to the tray station, where it places them into the waiting trays. Filled trays automatically advance in-line so that empty ones can be moved along and loaded at their turn.