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Turnkey solutions – chocolate packaging machines and systems

Increase your production output with innovative technology and efficient modernization.

Rising raw material costs and margin pressure call for innovative solutions. Whether you need smaller pack sizes or modified recipes, Syntegon’s packaging solutions keep you flexible. Whether it’s automating individual process steps, installing a turnkey system, or partially modernizing existing lines, we act as your strategic partner, bringing the experience and expertise to support you.

Our tailored consulting services help you design an efficient, future-proof machine concept – maximizing profitability even within changing requirements.

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Challenges solved: packaging machines for chocolate

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Rising production costs due to expensive raw materials and energy

Choose intelligent operator concepts, IoT solutions, machine retrofits and targeted replacement of wear parts to make your production future-proof, efficient and cost effective. Modern technologies help you lower costs and adapt quickly to market changes.

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Meet sustainability requirements and embrace convenience trends

With our modular systems, which can be seamlessly combined into a compact line, you'll remain flexible in the future: rapid format changes, excellent hygienic design, and a continuous product flow guarantee high quality and productivity. The easy switch to sustainable mono-materials or paper enables you to confidently meet current PPWR regulations.

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Address skilled labor shortage through automation

Automation ensures the highest efficiency in your production: Innovative technologies and smart features relieve your operating personnel. The user-friendly operating concept minimizes training effort and makes your systems easy and safe to operate even with a limited workforce.

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Packaging chocolate bars

Efficiency and perfection in every discipline

See our bar line in action: gentle, continuous product flow from primary mono-material packaging through to transport packaging. This system delivers outstanding productivity and quality.

Gentle handling
Less waste
More performance

Chocolate: Gentle counter mould handling with Pick & Place

Primary packaging in flow wraps at maximum speed

The grippers of the compact Pick & Place platform RPP carefully pick the chocolate products from the moulds and load the infeed of the flow wrapper. By means of integrated quality control of the vision system and buffer, you achieve a high overall equipment effectiveness (OEE).

Maximum throughput thanks to Pick & Place robotics and vision-system quality control
Minimal footprint due to compact design
Reduced downtime with integrated buffer and automatic high speed film splicing

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Vertical packaging: Chocolate lentils in pillow bags and trays

Fully automated high-speed packaging solution

Our complete solution combines state-of-the-art vertical bag packaging, robotic Pick & Place with the carton erector and closer Kliklok ACE and Kliklok ACC. The interaction between the efficient SVX Duplex vertical bagmaker and the RPP Delta robots enables maximum speed and process reliability – with low personnel requirements and short changeover times.

Maximum efficiency and speed through fully automated processes
Gentle product handling, less waste
Flexible feeding and high productivity with our vertical duplex process

Advantages of your chocolate packaging system

Efficiency improvement

Leverage our extensive performance expertise. Realize lasting efficiency gains with advanced automation driven by innovative technology, optimal capacity planning with the help of condition monitoring and efficient cleaning processes.

More flexibility

Flexible machines and systems handle various formats and configurations gently and efficiently – even when using sustainable packaging materials.

Service support from A to Z

We support you at every stage from initial inquiry through installation, operation and system optimization with effective digital solutions, efficient operation, 24/7 consultation, and worldwide support.

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Sustainable packaging – easier than ever

Our innovative paper-ON-form forming shoulder makes switching to sustainable packaging remarkably easy. Eco-friendly paper materials can be processed reliably without compromise. Paper-ON-form can also be retrofitted to existing lines. Contact us. We're happy to advise you.

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Technology highlights of Syntegon’s chocolate packaging systems

Effective data analysis, rapid error detection and continuous optimization significantly reduce waste and energy consumption. These benefits integrate quickly into your production processes without complex modifications.

Our technology – your advantages:

Reduce downtime: Scheduled maintenance intervals, rapid error detection and resolution, as well as optimized cleaning processes increase uptime
Lower costs: High levels of automation reduce staffing and training requirements
Future-proof: Scalable, innovative solutions are the first step to taking your production to the next level

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Tool-free changeovers minimize downtime and maximize line availability. The system enables seamless switching from conventional to recyclable materials without compromising speed or process stability.

Our technology – your advantages:

Fast, flexible response to changing market demands
Higher quality through repeatable format settings
Future-ready flexibility

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Adaptive handling and intelligent buffering ensure a stable and continuous product flow. The result: long, uninterrupted runs for optimal productivity.

Our technology – your advantages:

Reduce costs and increase performance
Hygienic design and fast cleaning processes
Compact design
Excellent accessibility and overview

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Technical modernization brings your equipment up to date. Extend asset life and secure productivity plus optimal overall equipment effectiveness. Ensure legally compliant, future-proof operations by keeping machinery aligned with current safety and regulatory standards. Planning new variants and formats? Format sets let you flexibly expand your product portfolio without investing in new equipment.

Our technology – your advantages:

Increased performance and overall plant efficiency with technical audits
Paper-on-form kit for a seamless paper-based conversion
Relocation and commissioning of existing systems at other production sites

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Strengthen your brand and meet regulatory requirements with our innovative paper-ON-form forming shoulder. Switching to paper packaging has never been easier.

For conversion to recyclable mono-materials, our innovative sealing technology delivers optimal results.

Through expert consulting and film testing, we identify the right sustainable packaging solution for you.

Our technology – your advantages:

Compliance with laws and regulations, such as PPWR
High quality and product protection through sealing technologies such as AHS (Amplified Heat Sealing) with consistent efficiency and output
Eco-friendly, attractive point-of-sale presentation High-Speed System for Bars & Baked Goods | Amplified Heat Sealing and New (2025) Digital Features

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Barline

Visually appealing, cost-efficient, and extremely flexible: flow wraps are the all-round solution for packaging food products as the variety of packaging options is almost limitless.

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Syntegon is your reliable partner for flexible cartoning machines. Whether you are an aspiring start-up or a global market leader, we offer efficient automatic cartoners for everyone.

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Secure transport packaging that also makes a strong impression at the point of sale plays a key role in your brand’s success. With packaging trends evolving rapidly and the constant launch of new products, your case packing needs to be flexible and future-ready.

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Service Agreements

Service Agreements

Find out more about our Service Agreements here.

Digital Solutions

Digital Solutions

Find out more about Digital Solutions here.

Parts

Parts

Find out more about Parts here.

Maintenance

Maintenance

Find out more about Maintenance here.

Technical Support

Technical Support

Find out more about Technical Support here.

Modernizations

Modernizations

Find out more about Modernizations here.

Training

Training

Find out more about our Training here.

Expert Services

Expert Services

Find out more about our Expert Services here.

Overview Horizontal Flow Wrapper

Overview Horizontal Flow Wrapper

Visually appealing, cost-efficient, and extremely flexible: flow wraps are the all-round solution for packaging food products.

Whitepaper: Energy bars on the rise

Whitepaper: Energy bars on the rise

Latest insights on handling and packaging of a demanding product.

SVX Series

SVX Series

The future of vertical packaging

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Interested in a chocolate packaging machine?

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