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    Flexible and modular pen and autoinjector assembly systems

    Find your ideal assembly solution – tailored to your injection devices

    In the era of self-medication, pens and autoinjectors are highly sought-after administration solutions, be it for insulin, autoimmune applications, or novel GLP-1s. Syntegon is the strategic partner for all pharmaceutical manufacturers and CDMOs looking to enhance their medical device manufacturing processes.

    From clinical trials to commercial production, and from stand-alone to fully integrated lines, we have the ideal solution for the assembly, labeling, and handling of your injection devices. Our manual, semi-automated, and fully automated equipment ensures the highest flexibility, modularity, and availability.

    Let’s get in touch to discuss your pen and autoinjector assembly system​ needs.

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    Solving your pen & autoinjector assembly challenges

    High capacity requirements
    High capacity requirements

    Pens and autoinjectors are in greater demand than supply, especially for GLP-1s. Syntegon caters to all requirements: from standardized equipment through to technological innovations – always backed by our modular portfolio, combined with an agile project organization.

    Find your solution
    Syntegon scientist using microscope in lab
    Efficient drug development

    Many pharmaceutical manufacturers are facing the challenge of developing high-cost drugs without knowing their market success. We support you with a close partnership, market information, and co-creation – and help you navigate the market requirements more efficiently.

    Find your solution
    Syntegon medical assembly
    Fast time to market

    When developing new drugs, time to market is crucial for success – and so is the matching assembly equipment. We offer you the ideal combination of a standardized, scalable platform and the ability for customization according to your product requirements.

    Find your solution

    Our pen and autoinjector solution portfolio

    Our rotary and linear autoinjector and pen assembly platforms achieve outputs of between 3 and 200 parts per minute. They can be flexibly scaled and automated according to your specific requirements.

    Pen & autoinjector solutions

    Syntegon RMA

    RMA

    The RMA is the ideal assembly solution for clinical trials and small batches. The semi-automated modular platform was developed in close cooperation with customers and supports you in assembling different device types with the highest flexibility. It enables seamless scalability to machines with higher outputs.

    Your benefits: 

    • Modular, flexible, and reliable production platform
    • Easily accessible and operator-friendly design
    • Seamless technology transfer to production scale
    Syntegon RMA ll

    MRA-S

    Bring your semi-automated commercial-scale assembly of pens and autoinjectors to the next level with the future-proof MRA. It assembles up to 50 parts per minute, is easy to operate, and provides consistent repeatability to assemble devices from different manufacturers.

    Your benefits:

    • Modular, reliable, and robust production platform
    • Easily accessible and operator-friendly design
    • GMP and 21 CFR part 11 compliant
    Syntegon MRA

    MRA-A

    Bring your fully automated commercial-scale assembly of pens and autoinjectors to the next level with the future-proof MRA. It assembles up to 100 parts per minute, is easy to operate, and provides consistent repeatability to assemble devices from different manufacturers.

    Your benefits:

    • Modular, reliable, and robust production platform
    • Easily accessible and operator-friendly design
    • GMP and 21 CFR part 11 compliant
    Syntegon MXA

    MXA

    The MXA magnetic track assembly platform is based on a strict module standardization concept ensuring immense individual flexibility and customization. It assembles up to 200 parts per minute with scalable levels of automation, along with identical process modules and parameters, make the platform a competitive and sought-after solution.

    Your benefits:

    • Modular and standardized at the same time
    • High degree of utilization and high ROI
    • Integration with complete medical device lines

    Pen & autoinjector labelling solutions

    Syntegon Pharma Delivery

    We offer you customized solutions for the direct labelling of pens and autoinjectors, and other MedTech products. Ask us about our many customization options regarding output, tolerances, label and printing types, and many other factors.

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    Maximize efficiency and flexibility with scalable solutions

    Scalable from lab to production
    Ready to scale your pen and autoinjector assembly to the next level? We’ve got you covered with our seamlessly scalable platform solutions.
    Flexibility for your MedTech devices
    Regardless of the shape or size of your medical device – our pen and autoinjector assembly systems adapt to your current and future requirements.
    Highly efficient assembly
    Achieve high OEE with our compact systems that allow for easy integration into complete line concepts for the manufacturing of your medical devices.

    With our modular design approach, we support you in all your pen and autoinjector handling projects.

    What it means for you:

    • Long-term adaptability: adapt your equipment easily to all market requirements.
    • Automation: we provide modules for manual, semi and fully automated assembly.
    • The highest variety: modularity facilitates the implementation of new products and output requirements.
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    Pen_AutoInjector

    Looking for the right pen & autoinjector solution?

    Discover tailored, efficient solutions designed to meet your specific business requirements—backed by our industry expertise and innovative technologies.

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    Discover tailored assembly solutions for your devices

    Are you still looking for your ideal pen or autoinjector assembly solution, or for labeling and handling solutions? Look no further! We are happy to present a few of our current use cases.

    Syntegon PKDA Autoinjcetor

    New diabetes and obesity drugs

    Managing self-medication is a challenge for many patients. Our pen and autoinjector assembly system are important pieces in the puzzle. 

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    syntegon-pkda-special-devices

    Special devices on request

    Apart from pen and autoinjector assembly solutions, we also provide solutions for medical devices like cannulas, inhalers, catheters, infusion sets, and many others.

    Pen Assembly Machine

    Integrated line assembly and packaging

    Our integrated pharma solutions offer you services that go far beyond our broad portfolio of processing and packaging equipment.

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    Trusted by leaders in the global MedTech industry

    Syntegon range concept

    PCI Pharma Services relies on autoinjector assembly from Syntegon

    Autoinjectors are the preferred choice of first responders, medical providers, and patients to administer injectables in a safe and efficient manner. To meet the growing market demand, they need production processes that are both time-efficient and customizable.

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    Thought leadership in ONdrugDelivery

    Thought leadership in ONdrugDelivery

    One of the industry-leading magazines for everything related to drug delivery solutions recently published an article by our experts in the focus edition on pre-filled syringes & injection devices. Find out how to efficiently produce injectables in small batches and the role of scalable assembly equipment on page 97.

    Read the article here

    Essential pen and autoinjector assembly resources for you

    Scalable small-batch injectable manufacturing
    Scalable small-batch injectable manufacturing

    See how modular, ergonomic small-batch systems accelerate injectable device production while ensuring compliance and rapid market readiness.

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    Autoinjector assembly solutions overview
    Autoinjector assembly solutions overview

    Looking for the right assembly solution for your auto-injector project? This brochure gives you a quick overview of Syntegon’s system portfolio, including format options, automation levels, and integration capabilities to support your next step.

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    Interested in pen and autoinjector solutions?

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    Answers to your pen and autoinjector assembly questions

    Do you have questions about pen and autoinjector assembly? We have compiled answers to the most common questions to help you make an informed decision. If you need more details, feel free to explore our solutions, or contact our experts for personal support.

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    Yes, our machines are designed especially for the support of multiple device brands and formats on the same platform. Furthermore, we offer engineering-to-order project execution, which provides full control of all device assembly-related aspects.

    Yes, our machines are designed to be adapted to new devices as well as to capacity requirements. We can retrofit the equipment with new formats in case your device strategy changes over time, this way future-proofing your equipment and your business. Thanks to identical assembly processes and HMIs, our semi-automated and fully automated assembly equipment is fully compatible and offers easy scalability when you want to take your drugs to the next level – from clinical trials right through to commercial production.

    As a seamless solution provider, Syntegon offers complete solutions for a large number of different formulations and pack styles. Our pen and autoinjector assembly equipment can be integrated into pharmaceutical line concepts. Of course, it can also be integrated with existing equipment in your facility. Our engineering team works closely with you to ensure alignment with your facility’s technical requirements.

    Yes, we already have several successful projects in this area and are expanding further. Backed by long-term experience in the assembly of insulin pens and autoinjectors, we know the technical requirements and can provide the ideal solution for your GLP-1s quickly and efficiently. The scalability of our platform is another key benefit, enabling you to bring your new products to market faster and at the highest possible quality.

    The design of our platform and technological features take a human-centered approach. They are based on decades of experience, always focusing on high serviceability and ease of use in the final assembly of pens and autoinjectors. Through the application of user experience (UX) design and modular frameworks, we have optimized operator workflows significantly. This ensures ease of use, high operator comfort, and error prevention, as well as a seamless technology transfer.  

    Syntegon provides comprehensive after-sales support and training to ensure smooth operations after installation. Our dedicated service teams offer maintenance, troubleshooting, and upgrades, helping you minimize downtime and extend the lifespan of your equipment. Additionally, we offer operator training sessions tailored to your team’s needs, so they are well-prepared to manage the equipment efficiently.