Our pen and autoinjector solution portfolio
Our rotary and linear autoinjector and pen assembly platforms achieve outputs of between 3 and 200 parts per minute. They can be flexibly scaled and automated according to your specific requirements.
In the era of self-medication, pens and autoinjectors are highly sought-after administration solutions, be it for insulin or novel GLP-1s. Syntegon is the strategic partner for all pharmaceutical manufacturers and CDMOs looking to enhance their medical device manufacturing processes.
From clinical trials to commercial production, and from stand-alone to fully integrated lines, we have the ideal solution for the assembly, labeling, and handling of your injection devices. Our manual, semi-automated, and fully automated equipment ensures the highest flexibility, modularity, and availability.
Let’s get in touch to discuss your pen and autoinjector assembly system needs.
Our rotary and linear autoinjector and pen assembly platforms achieve outputs of between 3 and 200 parts per minute. They can be flexibly scaled and automated according to your specific requirements.
The RMA is the ideal assembly solution for clinical trials and small batches. The semi-automated modular platform was developed in close cooperation with customers and supports you in assembling different device types with the highest flexibility. It enables seamless scalability to machines with higher outputs.
Your benefits:
Bring your semi-automated commercial-scale assembly of pens and autoinjectors to the next level with the future-proof MRA. It assembles up to 50 parts per minute, is easy to operate, and provides consistent repeatability to assemble devices from different manufacturers.
Your benefits:
Bring your fully automated commercial-scale assembly of pens and autoinjectors to the next level with the future-proof MRA. It assembles up to 100 parts per minute, is easy to operate, and provides consistent repeatability to assemble devices from different manufacturers.
Your benefits:
The MXA magnetic track assembly platform is based on a strict module standardization concept ensuring immense individual flexibility and customization. It assembles up to 200 parts per minute with scalable levels of automation, along with identical process modules and parameters, make the platform a competitive and sought-after solution.
Your benefits:
We offer you customized solutions for the direct labelling of pens and autoinjectors, and other MedTech products. Ask us about our many customization options regarding output, tolerances, label and printing types, and many other factors.
With our modular design approach, we support you in all your pen and autoinjector handling projects.
What it means for you:
Whether you are introducing a new medtech product to the market or need a new line to enhance your production – Syntegon is you partner.
What it means for you:
Scaling from clinical trial to commercial production is not a problem for our flexible equipment.
What it means for you:
You can rely on Syntegon for all output ranges – from semi-automatic assembly for small batches to fully-automated high-speed lines.
What it means for you:
You depend on highly efficient pen and autoinjector assembly processes? You can depend on Syntegon!
What it means for you:
Discover tailored, efficient solutions designed to meet your specific business requirements—backed by our industry expertise and innovative technologies.
Are you still looking for your ideal pen or autoinjector assembly solution, or for labeling and handling solutions? Look no further! We are happy to present a few of our current use cases.
Managing self-medication is a challenge for many patients. Our pen and autoinjector assembly system are important pieces in the puzzle.
Apart from pen and autoinjector assembly solutions, we also provide solutions for medical devices like cannulas, inhalers, catheters, infusion sets, and many others.
Our integrated pharma solutions offer you services that go far beyond our broad portfolio of processing and packaging equipment.
Autoinjectors are the preferred choice of first responders, medical providers, and patients to administer injectables in a safe and efficient manner. To meet the growing market demand, they need production processes that are both time-efficient and customizable.
One of the industry-leading magazines for everything related to drug delivery solutions recently published an article by our experts in the focus edition on pre-filled syringes & injection devices. Find out how to efficiently produce injectables in small batches and the role of scalable assembly equipment on page 97.
See how modular, ergonomic small-batch systems accelerate injectable device production while ensuring compliance and rapid market readiness.
Looking for the right assembly solution for your auto-injector project? This brochure gives you a quick overview of Syntegon’s system portfolio, including format options, automation levels, and integration capabilities to support your next step.
Do you have questions about pen and autoinjector assembly? We have compiled answers to the most common questions to help you make an informed decision. If you need more details, feel free to explore our solutions, or contact our experts for personal support.
Yes, our machines are designed especially for the support of multiple device brands and formats on the same platform. Furthermore, we offer engineering-to-order project execution, which provides full control of all device assembly-related aspects.
Yes, our machines are designed to be adapted to new devices as well as to capacity requirements. We can retrofit the equipment with new formats in case your device strategy changes over time, this way future-proofing your equipment and your business. Thanks to identical assembly processes and HMIs, our semi-automated and fully automated assembly equipment is fully compatible and offers easy scalability when you want to take your drugs to the next level – from clinical trials right through to commercial production.
As a seamless solution provider, Syntegon offers complete solutions for a large number of different formulations and pack styles. Our pen and autoinjector assembly equipment can be integrated into pharmaceutical line concepts. Of course, it can also be integrated with existing equipment in your facility. Our engineering team works closely with you to ensure alignment with your facility’s technical requirements.
Yes, we already have several successful projects in this area and are expanding further. Backed by long-term experience in the assembly of insulin pens and autoinjectors, we know the technical requirements and can provide the ideal solution for your GLP-1s quickly and efficiently. The scalability of our platform is another key benefit, enabling you to bring your new products to market faster and at the highest possible quality.
The design of our platform and technological features take a human-centered approach. They are based on decades of experience, always focusing on high serviceability and ease of use in the final assembly of pens and autoinjectors. Through the application of user experience (UX) design and modular frameworks, we have optimized operator workflows significantly. This ensures ease of use, high operator comfort, and error prevention, as well as a seamless technology transfer.
Syntegon provides comprehensive after-sales support and training to ensure smooth operations after installation. Our dedicated service teams offer maintenance, troubleshooting, and upgrades, helping you minimize downtime and extend the lifespan of your equipment. Additionally, we offer operator training sessions tailored to your team’s needs, so they are well-prepared to manage the equipment efficiently.