Skip to content
    back

    Flexible Filling Platform – Versynta FFP

    flexible-filllng-versynta

    As the pharmaceutical landscape evolves, there’s a marked increase in demand for adaptable small-batch filling solutions to cater to biotech drugs for small patient groups. The Versynta Flexible Filling Platform (FFP) offers this adaptability, with modular design for RTU and bulk containers, achieving outputs of up to 3,600 per hour with full isolator integration and in-process check-weighing.

    Syntegon ensures you meet your objectives by overcoming industry challenges with our Versynta FFP. We deliver cutting-edge technology that not only solves problems but boosts growth and efficiency.

    Ready to optimize your operations? Click below to explore how Versynta can revolutionize your processes. 

    Connect with an expert  Download our brochure
    background-image

    Key benefits

    Modular
    Modular
    From de-nesting to washing, Versynta FFP comprises pre-developed modules that can be flexibly combined to individual machine configurations
    Fully automated
    Fully automated
    Versynta FFP’s production cell and handling unit are highly autonomous systems that reduce manual intervention
    Easy to use
    Easy to use
    Versynta FFP supports filling operations with single-use components, limiting changeovers to format parts only

    Flexible Filling Platform – our Versynta FFP

    Please accept marketing-cookies to watch this video.

    Modularity and automation

    Modularity and automation are major requirements for liquid aseptic filling. But how do they translate into real-life systems? Our video takes you on a virtual tour of – and through – our Versynta FFP platform. Check out the video to experience every detail of our latest development.

    Flexibility not only comprises pack styles and filling systems. It is also about a machine or line’s production environment: Versynta FFP can easily integrate isolator and air handling technology into the overall system, adding to the safety of your aseptic and high-potency liquid active ingredients.

    Benefits:

    • Isolator integration as state-of-the-art
    • Ventilation technology for integrated air management
    • Flexible pressure and zone concept
    • Aseptic and high-potent production possible
    flexible-filling-machine

    Use case scenarios

    small-batch
    Flexible syringe filling

    With easy changeovers and different filling systems, the FFP always ensures high speed syringe processing.

    Learn more
    personalized-medicine
    Safe vial filling

    High potent and/or freeze-dried products require utmost care, which the Versynta FFP handling system can easily provide.

    Learn more
    small-batch-technology
    Accurate cartridge filling

    Contaminant-free cartridge processing is a major asset of the Versynta FFP, including precise, low-particle capping.

    Learn more

    Technical data

    Output
    Output
    Up to 3,600 containers/h
    Areas of application
    Areas of application
    RTU and bulk processing
    Robotic systems
    Robotic systems
    Pharma Handling Unit
    Isolator
    Isolator
    Isolator with integrated air management
    Service Agreements
    Service Agreements

    Find out more about our Service Agreements here.

    Learn more
    Digital Solutions
    Digital Solutions

    Find out more about Digital Solutions here.

    Learn more
    Maintenance
    Maintenance

    Find out more about Maintenance here.

    Learn more
    Technical Support
    Technical Support

    Find out more about Technical Support here.

    Learn more
    Modernizations
    Modernizations

    Find out more about Modernizations here.

    Learn more
    Training
    Training

    Find out more about our Training here.

    Learn more
    Expert Services
    Expert Services

    Find out more about our Expert Services here.

    Learn more

    Why choose the Versynta Flexible Filling Platform?

    flexible-filling-machine-01

    About us

    Small Batch expertise over 60 references, almost 15 years in the small batch field

    • A trusted partner: as small and micro batch filling experts, we have supported over 60 corresponding projects, strengthening our already firm foothold in the market.
    • Broad range of applications: flexibility is a key industry requirement – and a major characteristic of Versynta FFP. The flexible and modular platform can serve the needs of manufacturers, R&D laboratories, and biotech start-ups alike.
    • Engineering expertise: with many years of experience in small batch filling applications, we know about your challenges. Versynta FFP has been designed to offer you flexible and safe fill-finish processes from a single source.
    High potent liquid pharmaceuticals will shape the market in the years to come – and so will Syntegon. As an equipment expert, we have the long-standing experience it takes to fill and finish pharmaceutical products according to highest quality standards. Versynta fully mirrors this expertise: with its broad range of possible applications, the system for small and micro batch solutions provides high-quality fill-finish and isolator solutions form a single source.
    years of experience 
    patents and patent applications 
    solutions installed worldwide 
    locations 
    flexible-filling-machine

    Our expertise, your advantage

    A successful launch: In March 2021, Syntegon launched its Versynta FFP platform, responding to a noticeable shift in the pharmaceutical industry. The modular solution allows to flexibly fill and finish high-priced biotech drugs for small patient populations with great ease of use.

    Learn more

    FFP downloads

    Versynta FFP
    Versynta FFP

    You can’t get more flexibility.

    Download
    Interested in our Versynta Flexible Filling Platform?

    Interested in our Versynta Flexible Filling Platform?

    Talk to a Syntegon expert to learn more about flexible filling platform.

    Contact us

    Read our latest pharma news

    One line. Any vial. Maximum flexibility.
    08.12.2025
    One line. Any vial. Maximum flexibility.

    Discover solutions for regulatory challenges in vial filling operations. Enhance efficiency and reduce operator intervention with our seamless portfolio.

    More
    Successful collaboration for pure media generation
    Successful collaboration for pure media generation

    A new PW generator enhances Vetter’s Langenargen site, ensuring reliable purified water supply and...

    More
    Partnership for micro batches
    Partnership for micro batches

    Discover how Vetter and Syntegon's led to the innovative Versynta microBatch, a fully automated,...

    More
    SynTiso: No more questions. Only answers.
    SynTiso: No more questions. Only answers.

    Discover SynTiso: the first gloveless Annex 1 fill-finish line with up to 600 containers per minute...

    More
    Your partner for Annex 1 compliance
    Your partner for Annex 1 compliance

    Navigate the challenges of Annex 1 compliance with Syntegon. Discover expert solutions for...

    More
    More Syntegon News