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Syringe Processing

Syringe filling machines

Syringes are the go-to packaging for a variety of highly potent parenteral drugs, including innovative biopharmaceuticals. The containers increase dosing accuracy, making it easier to handle the costly drugs. Efficiency as well as product and operator protection are key during the entire filling process, from de-nesting to filling and closing. We offer you a large variety of fully automated syringe filling lines that cater to maximum product safety and process flexibility. From single pack styles and filling technologies to a full combi line, from small batches to high outputs – you name it, Syntegon has it!

Syringe processing details

HubSpot Video

Want to take a deep dive into syringe filling?

Join our Senior Product Manager Klaus Ullherr, a true pre-filled syringe expert, and explore the entire process – from bag opening and sterile packaging transfer to filling and stoppering methods. It’s worth every minute!

HubSpot Video

Want to take a deep dive into syringe filling?

Join our Senior Product Manager Klaus Ullherr, a true pre-filled syringe expert, and explore the entire process – from bag opening and sterile packaging transfer to filling and stoppering methods. It’s worth every minute!

HubSpot Video

Want to take a deep dive into syringe filling?

Join our Senior Product Manager Klaus Ullherr, a true pre-filled syringe expert, and explore the entire process – from bag opening and sterile packaging transfer to filling and stoppering methods. It’s worth every minute!

HubSpot Video

Want to take a deep dive into syringe filling?

Join our Senior Product Manager Klaus Ullherr, a true pre-filled syringe expert, and explore the entire process – from bag opening and sterile packaging transfer to filling and stoppering methods. It’s worth every minute!

syringe-processing-solutions-for-complete-syringe-lines

Solutions for complete syringe lines

When it comes to bioprocessing, the systems from Syntegon’s subsidiary Pharmatec flexibly support the production of small and large volume parenterals (SVP/LVP) and infusions (IV). The process solutions comprise modular set-ups of temperature-controlled stainless-steel tanks that can be assembled to meet customer-specific settings.

Benefits:

  • Adaptable to specific room conditions and floor plans
  • Continuous process monitoring for the highest possible safety
  • Suitable for toxic substances up to OEB5 in isolators
  • SVP Essential: less engineering effort, faster delivery times
syringe-processing-formulation-systems

Syringe filling machines – our portfolio

syringe-processing-rtu-syringe-filling

RTU syringe filling


With decades of experience, we offer you a broad range of flexible syringe, cartridge and vial platforms, covering upstream and downstream processes. Our portfolio of RTU syringe filling machines comprises systems that effectively support small, medium and high output production of liquid and lyophilized pharmaceuticals. 

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Bulk syringe filling


Bulk processing is a challenge of its own: the containers must be processed at high speeds, asking for reliable and fast operations. Syntegon’s bulk syringe machine offers you precision and ease of use: accurate feeding of the syringe barrel and a variable number of filling and closing stations allow gentle processing of different sizes of bulk syringes.

syringe-processing-versynta

Versynta – Our small batch portfolio


Versynta is our name for flexible small and micro batch filling operations. The Flexible Filling Platform (FFP) is ideally suited for small batches up to 3,600 containers per hour for vials, syringes, and cartridges, both bulk and RTU. The gloveless and fully robotized Versynta microBatch working cell processes aseptic and high-potent micro batches within a fully integrated machine and isolator unit.

Service Agreements
Service Agreements

We support you throughout the entire machine life cycle, from spare parts management to digital line optimization. Service Agreements are a key element of our portfolio structure. Together, we tailor our solutions to your individual needs. Our global network of experts supports you with maintenance planning, technical support as well as operator training and end of life services. With our digital solutions, you gain control over your production processes and create transparency on product and machine data anytime, anywhere.

Maintenance & Support
Maintenance & Support

Spare Parts
Spare Parts

Syringe processing downloads

Syringe brochure
Syringe brochure

Our solutions for processing syringes

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Interested in syringe filling machines?