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Digital Solutions

Future-proof production

Production is becoming faster, more automated and safety driven in the food and pharma industries. Processes are too complex to be monitored with human skills alone. Instead, they require digital solutions to ensure that different production factors interact perfectly for maximum availability, performance, and quality. The use of digital solutions side-by-side with operator analysis not only enhances the transparency of production processes, but also significantly improves the efficiency. Synexio by Syntegon enables data driven decision making by collecting and analyzing production data for greater equipment efficiency.

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Synexio is a cloud-based software solution for the collection, evaluation and visualization of production and equipment data.

It provides data-driven insights that enhance transparency, identify areas for improvement, and support decision-making to increase productivity.

Synexio is available in three packages offering increasing levels of support and functionality. Whichever package you choose, Synexio enables you to drive continuous improvement and maximize the efficiency of your production.

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Key benefits

Optimize equipment performance

Optimize equipment performance

Synexio helps take preventive actions to minimize errors and enhance overall production efficiency. This contributes to an extended equipment lifespan.

Minimize unplanned downtime

Minimize unplanned downtime

Synexio helps identify areas for improvement to minimize unplanned downtime.

Reduce environmental impact

Reduce environmental impact

Synexio helps optimize resource utilization and minimize waste, supporting the transition to more sustainable production through real-time monitoring of resource consumption and product rejects.

Two engineers discussing in front of industrial machinery, one holding a laptop.

Turning Insights into Action: A Continuous Improvement Journey

A leading food and beverage manufacturer in South Africa faced challenges with limited access to detailed, machine-level data needed to optimize equipment performance. By implementing Synexio, they gained real-time insights into alarms, downtime, and equipment utilization, closing a critical gap in their data landscape.

During the initial phase of the partnership, Syntegon experts leveraged these insights to identify a recurring alarm pattern and suggest potential root causes. Building on this foundation, the customer’s internal specialist pinpointed upstream waiting times as the key contributor to a 15% speed loss on critical equipment.

Backed by targeted solution proposals, these findings now underpin a compelling case for operational change. Today, Synexio is integrated into daily operations, enabling faster decision-making, proactive problem-solving, and a culture of continuous improvement.

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Number and duration of stops

From data to real improvements

A multinational manufacturer of food products faced a challenge when recurring stops on their baggers impacted production.

By implementing Synexio transparency was created and together with the Syntegon team the customer was able to identify the most critical issues, focus their modernization efforts, and later quantify the improvements made.

Within 6 months the number of stops as well as the duration could be significantly reduced.

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Equipment monitoring in one dashboard

Equipment monitoring in one dashboard - onsite and remote

When an American snack food manufacturer faced performance issues with its packaging line, Synexio enabled real-time, parallel monitoring of the entire equipment setup through a centralized dashboard. Onsite and remote.

This significantly accelerated root cause analysis and reduced the need for time-consuming manual checks.

The result: less downtime and less rejects within two weeks.

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YOUR DATA -OUR EXPERTISE

We are here to be your trusted partner, guiding you every step of the way. Together, we’ll turn your data into real improvements, unlocking the full potential of your production.

More digital services

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Training

Discover our web-based training (WBT) – an interactive, multimedia learning program tailored to your individual training needs. Engage your team with quizzes, videos, illustrations, pictures, and simulations for a dynamic and exciting learning experience.

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Remote Services

For immediate assistance when travelling is not an option, our remote services and helpline have you covered. Possible applications include remote diagnosis and administration, software and parameter backup, review of machine settings, and troubleshooting and training.

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Would you like to learn more?

Have a look at our fluidbook and get valuable insights and product information about our offerings.

How to transform digitalization
Future-proof production with Synexio
Benefits of Synexio packages

Digital Solutions

Digital Solutions

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Interested in Digital Solutions?

Interested in Digital Solutions?

Reach out to our experts.

Are you looking for advice on digitalizing your production processes or are you planning a project with AI? Get in touch with our experts!

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The right Service for you

Service Agreements

Service Agreements

Find out more about Service Agreements here.

Parts

Parts

Find out more about Parts here.

Maintenance

Maintenance

Find out more about Maintenance here.

Technical Support

Technical Support

Find out more about Technical Support here.

Modernizations

Modernizations

Find out more about Modernizations here.

Training

Training

Find out more about our Training here.

Expert Services

Expert Services

Find out more about our Expert Services here.

years of experience

patents and patent applications

solutions installed worldwide

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