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    Paper Forming
    Paper Forming

    Paper-forming technology

    Shaped paper pods – a fully recyclable alternative to plastic packaging 

    Our paper-forming technology offers a sustainable packaging option for products where plastic has traditionally been the norm. With our fully recyclable 3D shaped packing made from paper – our shaped paper pods – you can make your products stand out on the shelf and significantly increase the sustainability of your packaging. The technology offers a wide range of possibilities for innovative portion packs made of fiber-based material suitable for the eco-friendly packaging of food, cosmetics and non-food products. Create eye-catching 3D effects by using stretchable paper – the possibilities for paper packaging are endless!

    Jam_Spreadables_black
    Spreadables
    cosmetics-black
    Cosmetics
    toothbrush-black
    Personal Care & FemCare
    Gum_Bear_Jelly
    Confectionery
    eco-friendly-paper-packaging
    Cookies
    electronics
    Electronics
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    Key benefits

    Sustainable
    Package your product in high quality environmentally friendly solution.
    Eye-catching
    Make your product stand out with unique 3D shaped paper packaging.
    Product protection
    With or without a barrier and sealing layer? Significantly reduce the amount of plastic your packaging contains.

    Paper-forming machines & features

    Please accept marketing-cookies to watch this video.

    Our TPU paper-forming machine

    Paving the way for sustainable packaging concepts with more advantages for your product and brand.

     

    Be future-ready with paper-based packaging materials

    Whatever your specific needs, our paper-forming technology allows you to package your product in many shapes. It offers completely new packaging options for brand owners with high standards for sustainability and aesthetics. Replace single-use plastic packaging with our high-quality shaped paper pods made from fiber-based material, available with or without a barrier and sealing layer to further reduce the amount of plastic in your packaging.

    • Replace plastic with paper
    • High-quality, environmentally friendly product presentation
    • Meet growing sustainability requirements
    • Bring paper and barrier layer together in a fully recyclable packaging
    Syntegon-EIT-44727

    Upgrade your packaging for products, such as:

    cookies
    Cookies
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    confectionary-production
    Confectionery
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    nutraceuticals
    Nutraceuticals
    Read more

    Our paper-forming technology in figures

    up to 
    times deeper embossing
    up to 
    packs per hour
    up to 
    % less plastic
    up to  
    ml per pack

    TPU Data sheet
    Get the full technical data in the datasheet to learn more.

    Download
    whitepaper-cover-1

    Paper-based blister packaging for nutraceuticals

    Nutraceuticals are part of many consumers’ daily diet across generations, and the market is growing year by year. To respond to the demands of health- conscious and environmentally aware customers, we developed a paper-based solution for blister packaging, including easy push-through removal for tablets and capsules.
    Get exciting insights into the booming nutraceuticals market, future market trends and a checklist for long-term success in our whitepaper.

    • Natural and high-quality look and feel 
    • Printable on both sides
    • Flexible forming and packaging shape options
    • Fine structure embossing
    • Push-through material made from paper
    Download the whitepaper
    Service Agreements
    Service Agreements

    Find out more about our Service Agreements here.

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    Digital Solutions
    Digital Solutions

    Find out more about Digital Solutions here.

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    Maintenance
    Maintenance

    Find out more about Maintenance here.

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    Technical Support
    Technical Support

    Find out more about Technical Support here.

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    Modernizations
    Modernizations

    Find out more about Modernizations here.

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    Training
    Training

    Find out more about our Training here.

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    Expert Services
    Expert Services

    Find out more about our Expert Services here.

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    Why choose a Syntegon paper-forming machine?

    eco-friendly-packaging-materials-for-food

    A perfect match: Paper. Forming. Technology

    We drew on our decades of experience with innovative technology to match your efficient production processes with sustainability aspects. The result: our TPU forming, filling and sealing machine for paper applications. The paper-based packaging reduces the amount of plastic waste and improves your ecological footprint, while optimized barrier layers protect the product without compromising on recyclability.
    Our flagship machine for paper forming was even selected for the German Packaging Award in 2020. In the eyes of the jury, the TPU paves the way for new, sustainable packaging solutions that reflect the trend towards replacing petrochemical plastics and towards individualization.

     
    ∞
    application possibilities
     
    awards for paper-forming technology
     
    years of packaging experience
     
    Syntegon patents
    cedric-welterlin

    “By combining our contract packing know-how and Syntegon’s packaging machinery expertise, we were able to create an end-to-end solution for customers who are making the transition towards more sustainable packaging – from the initial packaging design to choosing the right materials, to delivering the finished product,”

    Cédric Welterlin, Vice President of Business Development at Truvant

    Read more here
    andi-neu

    “I am passionate about working on new packaging concepts together with partners like Syntegon. We develop new packaging ideas as a team and take them from the first test to market launch with the common goal of making packaging more sustainable.”

    Andreas Gmeindner, Product Development Manager at Huhtamaki, on our joint invention “Blister-meets-Paper.”

    Read more here
    sauer

    "Day after day, we at Syntegon are inspired by the idea of developing packaging solutions that are both kind to nature and attractive for consumers."

    Torsten Sauer, Head of Sustainability at Syntegon

    Read more here

    Learn more: Our Downloads

    TPU Datasheet
    TPU Datasheet

    Get the full technical data in the datasheet to learn more.

    Download
    Datasheet Paperblister
    Datasheet Paperblister

    Blister-Meets-Paper: Download the brochure here:

    Download
    How To
    How To

    Shifting to sustainable packaging

    Download
    Exclusive whitepaper
    Exclusive whitepaper

    Nutraceuticals packaged in paper.

    Download
    Sustainability Services Brochure
    Sustainability Services Brochure

    Our material testing and consulting services

    Download

    Read our latest food news

    Syntegon at ProSweets: come to experience line competence in confectionery manufacturing and packaging
    28.11.2024
    Syntegon at ProSweets: come to experience line competence in confectionery manufacturing and packaging

    Discover innovative confectionery solutions at ProSweets 2025, booth D045, Hall 10.1. Experience our expertise in sustainable production and packaging.

    More
    Makat’s NutraGummyFactory gets ‘Highly Commended’ at the World Confectionery Conference 2024
    Makat’s NutraGummyFactory gets ‘Highly Commended’ at the World Confectionery Conference 2024

    Welcome to the NutraGummyFactory, a leader in nutraceutical gummy production. Our team delivers...

    More
    Join us at Pack Expo and experience seamless innovations for the food industry!
    Join us at Pack Expo and experience seamless innovations for the food industry!

    Visit booth S-2914 to experience our innovative automated systems for cookies and food. See the SVX...

    More
    Sustainable and high-quality coffee packaging – PMX 4001 with compact footprint
    Sustainable and high-quality coffee packaging – PMX 4001 with compact footprint

    Learn more about our new vertical Coffee Bagger – the compact PMX 4001.

    More
    Efficient and sustainable cardboard sleeving
    Efficient and sustainable cardboard sleeving

    Cardboard is a great choice of material. It is sustainable, provides packaging stability, and...

    More
    More Syntegon News

    Frequently asked questions

    In three steps, we support you in launching your new, paper-based packaging solution:

    1. Proof of concept:

    We assess various parameters specific to your product and brand, such as barrier properties, desired brand experience, market feedback and technical feasibility. Based on the results, we develop packaging designs and mock-ups to get a first impression of the look and feel.

    1. Pilot run:

    We create prototypes for your marketing analysis and packaging validation – together, we make sure you find the right material and shape for your product. You can also include your corporate design in this step, so that the prototypes are as similar to the final product as possible.

    1. Production:

    We convert the results of our proof of concept phase into upscaled production equipment for industrialized packaging solutions. From the initial idea to the successful product launch, we support you throughout the entire process and with any questions beyond.

    Our technology is suitable for filling and packaging a wide range of products in formed paper pods or blisters, no matter whether they are non-food products, cosmetics, dry or viscous foods. Here are some examples of what we can fill into paper pods:

    • Sandwich spreads, confectionery, cookies, chewing gum, dips or chocolate
    • Facial creams, lipstick or toothpaste
    • Batteries, electronics or razors

    The possibilities are endless!

    Our technology provides packaging solutions for various industries:

    • Dairy & Liquid Food
    • Confectionery
    • Cookies & Crackers
    • Nutraceuticals
    • Cosmetics
    • Personal Care & FemCare 
    • Electronics

    Please fill out the form and we will be pleased to send you a set of free samples.

    Contact us

    Our experts will be happy to support you with your individual application. Please fill out our form and we will send you the full datasheet, or you can contact our experts directly to discuss your questions.

    Download data sheet
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    Interested in our paper-forming technology?

    Contact us