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Integrated air management
In aseptic manufacturing, GMP compliance, operator and product safety as well as efficiency and space are essential, especially related to isolators and barrier systems. Syntegon’s integrated air management simplifies processes, reduces costs and significantly cuts the required space on the technical floor, enabling better resource allocation and a more flexible workspace.
By removing the need for external building interfaces, our solution reduces complexity and increases security. As part of Syntegon’s pharmaceutical isolator and barrier systems portfolio, it supports efficient, compliant and streamlined operations.
Click the contact or download button below to learn how our air management solution can enhance your setup and deliver long-term value.
Connect with an expert Download our brochureOur barrier systems include open RABS, closed RABS, isolators, and containment systems. They all offer you maximum flexibility for a broad range of applications, protecting products and personnel in the best possible way. While our RABS enhance the quality of everyday multi-product manufacturing in existing cleanrooms, our isolators further boost the safety of filling lines for high potent medications.
Benefits:
Isolators and production equipment form complex systems that need to function reliably. We focus on each component to make sure it seamlessly interacts with each other: safe interfaces between filling machines, isolators and subsequent systems, e.g., freeze-dryers or capping machines are a top priority. We not only combine machines from a single source; we also take care of the entire implementation, from concept planning to the installation of your isolator project.
Benefits:
High potent products require utmost protection, and so does your staff. By effectively separating production areas and personnel, our barrier systems contribute to maintaining the highest hygiene and safety standards. Syntegon’s isolators combine a unique design with industry-leading technology, from air management to decontamination and peripheral systems, such as airlocks, transfer and testing equipment.
Benefits:
Our integrated air management simplifies processes, reduces costs and increases efficiency. The integrated air handling system minimizes the need for interfaces to the building and eliminates installations in the technical floor. This results in reduction of needed space and efficient resource allocation. Furthermore, it is compatible with most machine types.
Benefits:
All pieces of an isolator filling line are manufactured and assembled at the same site.
If you want to know more about isolators and the advantages of an integrated approach, watch the video.
Industry-leading biodecontamination times: Under 60 minutes for a fully loaded production isolator for more uptime, higher productivity.
Partner with us for maximum efficiency in barrier technology.
Syntegon offers fully integrated air handling systems built into the plenum of our largest isolators to simplify your operations.
Get answers to all your questions about air management.
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Long-standing experience: With decades of expertise in designing and manufacturing isolators, Syntegon supports you throughout the entire lifecycle of your barrier system project.
Seamless systems: We integrate isolators, filling machines, decontamination units, and HVAC technology to ensure safe, efficient aseptic processes.
Process efficiency: Flexible system configurations enable use in diverse environments, ensuring high product availability, improved filling quality, and lower operating costs.
Minimal human intervention: In pharma production, limiting operator interaction is key. Syntegon combines user-friendly design with top safety standards. Our proven isolator solutions enable reliable separation of personnel and product in various manufacturing settings.
„In line with our philosophy, the integration of air handling into filling line isolators is a major step in minimizing on-site complexity for our customers.
Our goal is to provide solutions that make our customers´ lives easier by reducing interfaces and maximizing integration.”
Lukas Munzinger - Global Product Manager Isolator Technology
“An isolator is the most consistent answer for the most stringent quality requirements in parenteral filling. Mechanics, electrics and software must all be tuned perfectly to achieve the process performance for which Syntegon isolators are known today. The expectations of our customers motivates us to deliver maximum performance!”
Dr. Johannes Rauschnabel – Head of advanced development packaging technology and chief pharma expert
“For the past 20-plus years and counting, I have associated Syntegon isolators with highest process reliability, the most stringent pharmaceutical requirements, and ultimately – the lives of millions of patients impacted worldwide.”
Mathias Kreher – Sales
“With Syntegon isolators I associate short and efficient cycle times for biodecontamination.”
Annika Klenk – Project manager cycle development/validation
“Working with Syntegon isolators and their cycle development requires close coordination with our customers. The interesting discussions that result from this are very valuable because they further develop us as well as our customers.”
Carmen Riedt – Group leader and responsible for qualification
“With Syntegon isolators, I associate a great collaboration, internally as well as with many different teams from our customers.”
Michael Meyer – Team leader cycle development/validationand process development
Safety and performance from one source.
How to design an isolated fill / finish process that protects both products and operators.
Avoiding product oxidation by H2O2 in isolators.
The past, present and future of H2O2 biodecontamination cycle times.
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