Ready-to-use downstream handling systems

Nested containers require utmost care before entering the fill-finish process. Efficient upstream handling relies on separating the containers for filling purposes. Our exclusively designed and highly automated solutions remove syringes, cartridges and vials from their nests with innovative gripper/pusher technology. A secure and controlled position of the containers is always ensured.

The Rod Inserter and Labeler (RIL) makes sure plunger rod insertion and label application are realized in sterile surroundings, at high speeds and accurately for both glass and plastic (COC) containers. Precise plunger rod insertion is made possible via an intermittent motion segmentation wheel, while torque control prevents the stopper itself from moving.

Effective de- and re-traying of large-size syringes and cylindrical cartridges is based on dedicated rondo trays. We have developed a hygienic handling system for empty and filled syringes or cylindrical cartridges. Its integrated stacking and transport system reduces operator interference and provides large buffer capacity. Like all our machines, the USM can be flexibly combined with new equipment or retrofitted to existing installations. Automating your loading and unloading processes has never been easier!

High downstream OEE is a major goal of all pharmaceutical manufacturers. The accumulation unit ZPS is an effective way of contributing to this goal. We exclusively designed it for the precise handling of syringes, including container counting, accumulating and automatic emptying of the lanes. Thanks to its precise and timed operations, the ZPS contributes to the efficiency of any process line.