Specialized Medical Device Assembly Solutions

Specialized MedTech device assembly, labeling, handling & packaging

Specialized medical devices such as cannulas, line sets and IV catheters support easy administration for patients. For this to work out properly, they need to be reliably assembled, labeled, and packed. This is where the Syntegon solutions come into play: our systems cover the safe assembly, labeling, handling, and secondary packaging of specialized medical devices. Thanks to their customized platform design, our manual, semi and fully automated systems allow for a high level of customization, helping you meet the requirements of both the market and of a wide variety of medical devices.

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Key benefits

Flexible design

Our platforms can be easily adapted to your assembly requirements, including specific set-ups for your production.

Scalable

No matter which output range you aim for, our systems support smooth transitions between different production capacities.

Efficient

Our compact systems allow for easy integration into upstream and downstream processes, contributing to high OEE.

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Assembly & Labeling solutions for MedTech devices

Have a look at our portfolio of reliable assembly and labeling solutions for different MedTech devices. Agile and quick format changeovers and precise labeling are just a glimpse of the possibilities.

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Range manual assembly - RMA

This RMA machine is designed for small batches and clinical trials with auto-injectors, pens and other medical devices. It features a workstation for manual loading and unloading of components and devices; all other processes are performed automatically. This way, the range manual assembly machines achieve an output of between one and three devices per minute.

Our vast assembly portfolio does not miss out on solutions that are designed to meet the special requirements of line set assembly. Thanks to our versatile platforms, you can assemble up to 200 catheters per minute, depending on the complexity of your operations.

Benefits

Extensive experience in line setups
Automatic assembly including inline self-calibrating processes
Efficient footprint through compact design
Hygienic design for easy cleanability and line clearance
Modular design for future upgrades in speed, products or automation
Fully integrated controls and HMI, with separate data and video feeds
Equipped with vision and parameter control (e.g. process and device specifics)

When assembling infusion sets, there is no way around Syntegon solutions. Our machines are designed to meet specific product needs as well as to support efficient processes and deliver outputs of up to 200 products per minute. Our infusion set assembly solutions helps you achieve high throughput for a demanding device.

Benefits

Extensive experience with a global footprint
Automatic upstream and downstream integration
Efficient footprint through compact design and flexible platform types
Easy access, hygienic design and easy cleanability
Fully integrated controls and HMI

The full and semi-automatic assembly of needles is a challenge we readily take on. Thanks to our modular approach and state-of-the-art technologies, you can efficiently meet different assembly needs. We cover a wide variety of automation levels, allowing you to process up to 120 needles per minute depending on the complexity of the operations. Rotary table and linear transport systems enable you to realize low to high outputs.

Benefits:

Safe handling and efficient assembly
Automatic security built into our modules provides a solid process
Efficient footprint through compact design
Accessible throughout the machine line
Automatic calibration through fully integrated controls and HMI

Use case scenarios

Medical device assembly

Auto-injectors, Safety devices and pens assembly machines.

Integrated line assembly and packaging

Our integrated pharma solutions offer you services that go far beyond our broad portfolio of machines and process equipment.

PCI Pharma Services relies on RDA assembly machines from Syntegon Technology

Explore Assembly and Labeling solutions for medical devices

Quick format change

Format changeovers can be done quickly and easily with standard tooling and by trained operators.

High speed device and packaging marking

We offer inline laser or other marking technologies for different containers and packaging styles.

Technical data of our assembly machines

More than

years of experience

More than

lifetime years

More than

installations

Technical data - MedTech device assembly

Machine dimensios:	From 1m x 1,5m
Output:	Device dependent
Capacity:	Depending on device and level of automation
Drive:	Servo and magnetic driven linear units for precise movements

Our specialized assembly machines are designed for a long lifetime, and 24 -hour operations. All components are from recognized brands, and obtainable all over the world. We never use any component or automation part to 100%, always leaving a buffer capacity. Based on our standardized modules, we can address any special need or space requirement.

Interested?

Get in touch with us.

Assembly

This machine is designed for small batches and clinical trials with auto-injectors, safety devices, pens, and other standard devices. It features a workstation for manual loading and unloading of components and devices; all other processes are performed automatically. This way, the range manual assembly machines achieve an output of between one and five devices per minute.

range-manual-assembly-machine-01

The semi-automatic machine comes with a manual infeed, while all assembly processes are automated. An upgrade to an automatic infeed is possible at any time. With an output of up to 50 devices per minute, the machines of this range have a big selection of add-on modules.

auto-injector-device

Our fully automated device assembly machines can assemble up to 200 devices per minute. The fully automatic infeed and outfeed is fully integratable with upstream and downstream equipment. Moreover, we offer you a large selection of add-on modules like labelling, tracing etc.

machine-for-pen-assembly-fully-automatic

Our labeling solutions span from manual loads to 500 automatic labels per minute. All labeling systems are fully servo-driven and have an integrated HMI with full control of all parameters. To maintain high outputs, the platform features label reject before application, and automatic reel exchange. Moreover, you receive integrated vision verification and a selection of printing technologies.

high-speed-labelling-machine

Packaging

Our case packers are highly modular and can fit any product need. The high-speed unit features with several additional options, e.g. for traceability. It is adjustable for different sizes of cartons and shipper boxes. Thanks to its modularity, our case packers can accommodate several different layout scenarios.

Handling

The TLU is a highly versatile tray handling unit, which can be adjusted and designed to accommodate most containers at speeds up to 600 units per minute. We can adopt UDI to individual containers at maximum speed with different marking technologies.

The Syntegon rondo tray loader and unloader is your ideal solution with speeds up to 600 containers per minute. The systems can be integrated upstream or downstream, with additional modules for marking and integrity checking.

pharma-injection-02

Our de-nesters and re-nesters are adaptable for almost any upstream or downstream equipment like inspection machines. They can run with or without glass-to-glass contact and are suited for both nested and bulk containers.

nester

Service Agreements

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Digital Solutions

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Parts

Find out more about Parts here.

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Maintenance

Find out more about Maintenance here.

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Technical Support

Find out more about Technical Support here.

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Modernizations

Find out more about Modernizations here.

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Training

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Expert Services

Find out more about our Expert Services here.

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About us

Our tailor-made solutions are highly reliable and have a lifespan of far beyond 20 years. We analyze and discuss all processes in detail with our customers to support them with everything they need – from performance to maintenance to documentation.

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Up to

device per minute

and more lifetime years

years of experience

Footprint from

square meter

Our expertise, your advantage

PCI Pharma Services relies on RDA assembly machines from Syntegon Technology

We handle your challenge to perfection! PCI Pharma Services relies on the RDA auto-injector Range Device Assembly machine from Syntegon. Our solutions are designed to meet market requirements and standard device manufactures specifications, while always having patient’s safety in mind.

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Our expertise, your advantage

Whatever business case you are facing, we are the partner you can rely on. We also have a solution for your products.
Our services include feasibility studies, conceptual, basic, and detailed designs, as well as construction management and validation services for the GMP area.
As a leading provider of processing and packaging technology, we provide all necessary equipment for handling, assembly, labeling and packaging in a comprehensive portfolio.
Are you looking for advice on our assembly, labeling and packaging solutions or do you have a specific project in mind? Get in touch with our experts!

Downloads

Product portfolio for Range device assembly machines

Have a look at the entire portfolio for a comprehensive overview

Handling

Various solutions for handling up to 600 parts per minutes, with or without glass contact

Flexibility for Patients and Drug Manufacturers

Flexible assembly and secondary packaging

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Frequently asked questions

Yes, our machines are designed to span a wide device range and don’t impose any dimension limits.

Yes, we cover systems design and processes in-house and offer engineering to order, thus having full control of all size-related aspects.

Yes, our machines are designed to be adapted regarding capacity as well as devices.

Interested in medical device assembly and labeling systems?

Country/Region

Specialized medical device assembly

Key benefits

Flexible design

Scalable

Efficient

Medical device assembly solutions & features

Assembly & Labeling solutions for MedTech devices

Range manual assembly - RMA

Use case scenarios

Medical device assembly

Integrated line assembly and packaging

PCI Pharma Services relies on RDA assembly machines from Syntegon Technology

Explore Assembly and Labeling solutions for medical devices

Quick format change

High speed device and packaging marking

Technical data of our assembly machines

Interested?

Different types of machines

Assembly

Pilot assembly

Semi-automatic assembly

Fully-automatic assembly

Labeling machines

Packaging

Case packers

Handling

Tray loading unit (TLU)

Rondo tray handling (USM)

De- and Re-nester (USD/USR)

Why choose a Syntegon MedTech Assembly machine?

About us

Our expertise, your advantage

Our expertise, your advantage

Downloads

Product portfolio for Range device assembly machines

Handling

Flexibility for Patients and Drug Manufacturers

Our customers are also interested in

Frequently asked questions

Is the design of your devices compatible with the Syntegon systems?

Does our machine meet your space requirements?

Can your machine be expanded later?

Interested in medical device assembly and labeling systems?

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