We support you throughout the entire machine life cycle, from spare parts management to digital line optimization. Service agreements are a key element of our portfolio structure. Together, we tailor our solutions to your individual needs. Our global network of experts supports you with maintenance planning, technical support, and modernizations, as well as operator training and end of life services. With our digital solutions, you gain control over your production processes and create transparency on product and machine data anytime, anywhere.
Filling RTU cartridges, syringes & vials
Ready-to-use (RTU) containers facilitate efficient aseptic filling. And so does the matching equipment: with decades of experience, we offer you a broad range of flexible syringe, cartridge and vial platforms, covering upstream and downstream processes.
From de-nesting, filling and closing to stoppering and inspection, our portfolio comprises systems that effectively support small, medium and high output production of liquid and lyophilized pharmaceuticals – and much more: our modular, highly compact systems are easy to operate and clean, contributing to overall safe and reliable aseptic filling processes.
Features of our RTU filling machines
FXS Combi - Filling and closing machine for nested syringes, vials and cartridges
FXS 5100 - Our high-speed provider
FXS 3100 - Filling and closing machine for medium and high output rates
FXS 2052 - Filling and closing machine for low and medium production rates
Versynta FFP - Flexible Filling Platform
Versynta microBatch - Gloveless working cell
In the pharmaceutical industry, batches sizes and pack styles change frequently. While a certain medication asks for syringes, another one might be better marketed or administered in vials. Syntegon’s FXS Combi offers maximum filling flexibility: the platform processes pre-sterilized syringes, vials and cartridges at low, medium and high output rates.
- Easy and quick format changes
- Integrated capping station for added product safety
- Suited for all Syntegon filling technologies
Use case scenarios
Flexible syringe fillingWith easy changeovers and different filling systems, our machines always ensure high speed processing.
Safe vial fillingHighly potent and/or freeze-dried products require utmost care, which our precise handling system can easily provide.
Accurate cartridge fillingContaminant-free cartridge processing is a major asset of our cartridge filling equipment, including precise, low-particle capping.
Why processing RTU containers with Syntegon?
- Pack style flexibility: different platforms for pre-sterilized syringes, cartridges and vials
- Aseptic filling: highly automated, isolator-compatible solutions reduce contamination risks
- Ease of use: modular set-up allows for smooth on-site integration
Our expertise, your advantage
The market for ready-to-use (RTU) containers is growing at a rapid pace. Drug manufacturers benefit from reduced time-to-market and total cost of ownership (TCO), as well as increased flexibility and greater integrity of the drug product. At the same time, they are looking for the ideal process to transfer pre-sterilized vials into the fill-finish area of a filling line. Find out how we mastered this challenge together with Stevanato Group!
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Whether you process bulk or small-volume, ready-to-use (RTU) cartridges, syringes or vials, our filling machines make sure you achieve the desired throughput at peak efficiency.