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Achema 2024

Welcome to the world forum in 2024 where Pharma experts come together to share knowledge, present their innovations and drive new ideas and projects.

Let´s talk about topics shaping the pharma landscape. For sterile manufacturing, these include Annex 1, accurate dosing of high value drug products (i.e. cell & gene therapies, novel biologics) and high volume production of obesity drugs or blood plasma medicines. Oral solid dose products require rapid product development with minimum API use and transfer to production scale using batch or continuous manufacturing, followed by direct compression. Broadly across the pharmaceutical industry, focus is on reduction of CO² footprint as well as maintaining well-serviced and long running production equipment. Why are these topics important?  If overlooked, they may represent a roadblock that stops a medicine from making it to a patient.

Look forward to innovative technologies, seamless solutions and sustainable lifecycle offerings.

We can´t wait to connect with you soon!


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MBP – Modular Bioprocessing Platform

The new MBP modular bioprocessing platform is a highly flexible, fully integrated and automated solution for biopharmaceutical production. The GMP-ready platform has been specifically developed to address the most pressing challenges in both clinical and commercial production with fermenters ranging from 100 to 1,000 L of working volume. 

Unveiling the Future : Delving into the 3D Model of the Freeze Dryer + Loading System

Explore the intricacies of the Freeze Dryer + Loading System 3D model. Examine its details closely and engage in insightful discussions with our experts to unlock the full potential of this innovative technology. 

When every drop counts: ALF 5000 filling and closing machine

With its latest advancements, the ALF5000 perfectly answers the pharmaceutical industry's current demand for product-friendly filling of high-value products such as blood plasma derivatives. The new developments focus on high yield, minimal product loss, and precise filling processes.

Dream Big. Start Small. Versynta microBatch.

Cell and gene therapies enable the treatment of previously debilitating diseases. While their batch sizes are small, their production is cost and time intensive.
The gloveless Versynta microBatch working cell – a big step in the realization of robotic competence at a very small scale. Fast batch-to-batch changeovers, minimized product loss and a fully integrated machine and isolator are the keys to ensure quality and output.

AIM 5 - Automated inspection machine with integrated CCI testing
AIM 5 - automated inspection machine with integrated CCI testing

The AIM series has been setting standards in the field of inspection for decades – a testament to this are hundreds of machines installed worldwide. At Achema, we are showcasing how visual inspection and container closure integrity testing (CCIT) can be combined in a space-saving and efficient manner on an AIM5.

6-Syntegon new RMA
New RMA Device Assembly Machine for clinical trials and small batches

This compact semi-automatic machine is a leading-edge masterpiece designed for small batches and clinical trials. The RMA is capable of assembling a variety of MedTech devices, e.g., Injection Pens, Auto-Injectors and other standard devices.

7-Sterility Testing Isolator
Containment solutions by Klenzaids

Klenzaids, a member of the Syntegon Group, is the specialist for containment solutions as well as bioclean equipment for processing of liquid and solid dosages.

Innovative Services tailored to your needs

Our Service Agreements ensure effective asset and maintenance management at a fixed price. They also include Synexio, our cloud-based software solution for the collection, evaluation, and visualization of machine and production data. 

Settle Plate Changer

Our newly developed Settle Plate Changer SPC 1000 allows you to automate passive viable monitoring and increase the change interval of the settle plates to a minimum of 24 hours. This patented solution is available both with the purchase of a new machine and as a retrofit. 

Qualification & validation by Valicare

Valicare, a member of the Syntegon Group, enables the pharmaceutical and 
biotechnological industry in GMP projects worldwide. We provide our customers with classical consultancy, risk-based qualification, all types of validation (process, cleaning, method, IT-system) and GMP documentation.

11-Syntegon Flow Wrapper
Hermetic flow wrapping and cartoning systems

Protect your products from humidity, oxygen and light. To produce hermetic flow packs, choose between heat or ultrasonic sealing technology. For maximum system efficiency combine Syntegon flow wrappers with our flexible cartoning machines.

XELUM - Excelling in continuous manufacturing
XELUM - excelling in continuous manufacturing

Continuous manufacturing is currently one of the hot topics in the pharmaceutical industry. Syntegon developed the XELUM platform based on the unique X-key principle. Experience our flexible solution for continuous fluid bed granulation with its outstanding features.

TPR 500 tablet press - outstanding productivity and usability

Our highly flexible TPR 500 tablet press for medium and large production batches ( up to 403,200 tablets per hour) is the optimal solution for productivity and quality. Our unique integrated die technology enables you to produce up to 16 mm tablets. 

Sepion - perfect tablet coating at every turn

The Sepion coater stands out with large batch capacity from 175 - 1,000 liters and verified filling levels between 10 and 100 % with no baffles changes. A 100 % filling level achieves uniform blends with a RSD of less than 3 % in less than 8 minutes. 

15-Syntegon ProductContainer
Drying, granulation and coating big batches with HDGC

The HDGC (Hüttlin Dryer, Granulator, Coater) is the perfect choice for production-scale fluid bed processing, as it is capable of handling all processes in one product container for batches of more than 1,500 kg.

16-Syntegon Gentlewing
HTG/HBG Gentlewing: convincing mixing and granulation results

Our gentlewing is designed to achieve superior mixing and granulation results and is available in  top or bottom drive execution. Profit from its smart design that avoids wall caking, clogging and enables controlled discharging for higher yields, covering volumes from 0.5 up to 1,800 liters.

17-Syntegon Capsule Filler GKF_720
GKF 720 capsule filler: one platform for all requirements

Our GKF 720 is designed for seamless scale-up from R&D to small batch production. It offers a range of inspection technologies and highly flexible dosing capabilities.
Be sure to check out our dosator module at Achema!

Exhibit sneak preview

Connected with Vetter, a globally leading CDMO

"There was already a lively exchange between the experts on both sides during the development phase," says Vetter Managing Director Thomas Otto. "Versynta microBatch enables us to achieve the desired flexibility, regulatory compliance, and high level of automation that we, as one of the leading service providers the fill and finish sector, want to offer our customers," Otto says. 

Thomas Otto
Managing Director Vetter


Connected with Oncomed, a Contract Development and Manufacturing Organization

"Our Service Agreement with Syntegon ensures an efficient start-up of our new filling line and allows us to get to production fast. Through our connected partnership with the Syntegon Service experts, we can build up the necessary know-how and develop a maintenance strategy for our equipment together. Last but not least, this fixed-price contract helps us to predict our costs and plan ahead effectively."
Radek Fialka
Chief Business Officer Oncomed Manufacturing A.S.

Watch what our experts are looking for to discuss with you – #pharma innovation topics at Achema congress in Frankfurt:

June 11, 2024, 3:30 ‒ 4:00 pm.

Zeta Pharma Innovation Stage – 4.1

From Paper to Hardware: ​
A Technology Perspective on EU GMP Annex 1 (2022)

Dr. Johannes Rauschnabel 

Chief Pharma Expert and Head of Advanced Development Syntegon 


June 12, 2024, 2:30 ‒ 3:00 pm.

Zeta Pharma Innovation Stage – 4.1

Cell and Gene Therapies: ​
An equipment builder´s view on current and future challenges.

Dr. Andreas Mattern 

Vice President Strategy & Product Management Pharma Syntegon

June 13, 2024, 11:30 ‒ 12:00 am.

Zeta Pharma Innovation Stage – 4.1

Towards net zero: ​
carbon emissions from water use in pharmaceutical manufacturing.

Christian Lavarreda

Global Product Manager - Pure Media, Processing, and Bioprocessing Systems Syntegon

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Get your ticket and let´s connect!

  • Date: June, 10−14, 2024
  • Opening times: 9 am − 6 pm, Friday until 4 pm
  • Location: Hall 3.1, booth C71

Discover our comprehensive expertise

A new approach to liquid pharmaceutical processing

Syntegon´s innovative solutions for processing liquid pharmaceuticals.


Highest flexibility for oral solid dosage processing
Exemplary OSD production line shows all possibilities: from laboratory to big batch production or continuous manufacturing.